【文章內(nèi)容簡介】 ltural weaknesses could you fix quickly in your area after you return from this course? ? What 2 cultural weaknesses, if addressed panywide where you work, would bring the greatest reduction of risk in the plant? 32 Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers The specific activities that insure: ? That operators/mechanics are engaged in process safety reviews and incident investigations ? That operators/mechanics have knowledge of remendations from safety reviews, audits, and incident investigations, and are kept aware of the status of those remendations 33 What Is Workforce Involvement? Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Engaging the operators and mechanics provides feedback and insight into the process that is only available from those who operate and maintain the equipment every day. Example: The highest risks in a process are almost always at nonsteady state conditions. In a PHA, engineers are excellent sources of insight on steadystate behavior of the unit, but operators are the best sources of insight for nonsteady state or abnormal operations.) 34 Why Is It Important? Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Describe/give examples based upon where you work: ? Operator/mechanic involvement in critical PS incident investigations ? Feedback and information sharing systems which insure that operators/mechanics are aware of status of all key Process Safety remendations (PHA’s, incident investigations, etc) 35 Workforce Involvement Questions for discussion Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Why are we only focusing on engagement of operators and mechanics? What did we learn from application of Total Quality Management to manufacturing operations? Exercise: Name 3 steps that could be taken to increase employee engagement, and tell how each would create better performance in PSM 36 Moving from Workforce Involvement to Employee Engagement Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers 37 Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Management Measurement and Metrics Why It Is Important? ? Facilities should monitor the realtime performance managements systems rather than wait for incidents or for infrequent audits to identify management system failures ? Performance monitoring allows problems to be identified and corrective actions taken before a serious incident occurs 38 Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Why It Is Important? 39 Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers You Cannot Manage What You Cannot Measure You Will Not Manage What You Do Not Choose to Measure Measurement and Metrics Establish performance and efficiency indicators to monitor the neartime effectiveness of your PSM program. Need to consider: – Which indicators to use (leading, lagging, or mixture) – How often to collect data – How utilize the data 40 Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Process Safety Leading Indicators Examples ? Number of open remendations from PHAs, Incident Investigations, Audits, etc. ? Number of near miss incidents submitted ? Number (or percent) of overdue PM tasks on safety critical systems Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Process Safety Lagging Indicators Examples ? Number of fires and explosions ? Number of Loss of Containment events without fire or explosion ? Number of injuries that tied to loss of containment Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Leading or Lagging The Debate is Endless ? The shorting of Lagging Indicators is …. ? ? The shorting of Leading Indicators is …. ? ? So use a mix and problem solved? Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Selecting Metrics – What Does the Accident Pyramid Teach Us? Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers There is actionable information at the base of the pyramid to give us feedback on what is working and what is not. Uncontrolled Release of Chemical or Energy Protective Barriers Holes or Weaknesses Selecting Metrics – What Did the Barrier Model Teach Us? 45 Process Deviation From Event Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Mars Climate Orbiter 1999 46 Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Discussion Exercise ? Using the Behavior Leading Indicator model, develop 10 PSM metrics that would be of value. ? Using the Accident Pyramid model, develop 10 PSM metrics that would be of value. ? Using the Barrier Model, develop 10 PSM metrics that would be of value. 47 Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers 48 Copyright 169。 2023 Center for Chemical Process Safety of the American Institute of Chemical Engineers Management Auditing Auditing ? A systematic, independent review to verify conformance with prescribed standards of care ? Employs a welldefined review process to