【正文】 ntion ?? ?? Automatic shutoff 自動(dòng)斷電 GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 41 GMS Error Proofing Exercise ? Think of an example at work or at home where error proofing can prevent an undesirable thing from happening 想想工作或生活中使用防錯(cuò)措施避免不好事情發(fā)生的例子 ? Discuss as a team and report – Take 5 minutes 小組討論、匯報(bào) —5分鐘 GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 42 GMS Manufacturing Process Validation Product Quality Standards Quality System Management Quality Feedback/ Feed forward Standardized Work Visual Management Management by TAKT Time Work place Organization Andon Concept Problem Solving Continuous Improvement Process Lean Design of Facilities, Equipment, Tooling and Layout Business Plan Deployment Total Productive Maintenance Controlled External Transportation Scheduled Shipping / Receiving Level Vehicle Order Schedules Supply Chain Management Internal Pull / Delivery Simple Process Flow Small Lot Packaging Fixed Period Ordering System/ Order Parts Health and Safety Priority Team Concept People Involvement Open Communication Process Values Vision/ Mission Shop Floor Management InProcess Control Verification 工序控制與認(rèn)證 GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 43 GMS InProcess Control Verification – (3) Elements 工序控制與認(rèn)證 1. Prevention Outputs 輸出 Inputs 投入 NOK 2. Detection OK Next Process 下道工序 Feedback 反饋 Do not 不要 Accept 接受 Build 制造 Ship 傳遞 a Defect! 缺陷！ Living Up to the Motto… 符合標(biāo)準(zhǔn) 3. Containment 包容 GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 44 GMS 1) Standardized Work 標(biāo)準(zhǔn)化工作 Follow and Continuously Improve Standardized Work!!! 遵守及不斷 改進(jìn)標(biāo)準(zhǔn)化工作！！ InProcess Control Verification – 1) PREVENTION Prevention Vehicle Manifest Manual 2Door Sunroof GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 45 GMS 2) Focus on Operation 集中精力生產(chǎn) Keep Your Concentration Respect Standardized Work of Others! 注意及尊重他人的 標(biāo)準(zhǔn)化工作 InProcess Control Verification – 1) PREVENTION Prevention GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 46 GMS 3) Error Proofing Prevention Operator Aids 防錯(cuò)預(yù)防與操作者支持 The Best Process is One That Cannot Fail! 最好工序就是不會(huì)失敗的！ InProcess Control Verification – 1) PREVENTION Prevention DAEWOO GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 47 GMS 4) Regular Checks of Systems Processes 定時(shí)檢查系統(tǒng)與工藝 Std. Work Checks! 檢查標(biāo)準(zhǔn)化工作 InProcess Control Verification – 1) PREVENTION Prevention Process Control Checks! 檢查工序控制！ TPM Checks! 檢查 TPM Safety/5S Checks! 檢查安全 /5S GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 48 GMS 1) SelfChecks 2) 自檢 Include Quality Checks in Standardized Work! 把質(zhì)檢作為標(biāo)準(zhǔn)化工作 的一部分 InProcess Control Verification – 2) DETECTION Detection Check Methods: POINT TOUCH LISTEN COUNT GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 49 GMS 2) Error Proofing Detection 檢測(cè)防錯(cuò) Use Visual and Audio Signals! 使用視覺(jué)、 聽(tīng)覺(jué)信號(hào)！ InProcess Control Verification – 2) DETECTION Detection Stop the Line, or 停線或 Use Alarms, or 使用警報(bào)或 Combination of Both, depending on Criticality 根據(jù)危險(xiǎn)程度兼用兩種方法 GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 50 GMS 3) InProcess Verification 工序認(rèn)證 Inspectors are not there as a policeman, they support production by confirming the process! 檢察員不充當(dāng)警察角色， 而是作為確定工序的生產(chǎn)支持者 InProcess Control Verification – 2) DETECTION Detection Verification Stations Final Line . GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 51 GMS 3a) Focus on Critical items 集中注意重大問(wèn)題 Frequency of checks to not allow Critical defects to leave the shop! 經(jīng)常檢查，不讓重大缺陷 走出車(chē)間！ InProcess Control Verification – 2) DETECTION Detection Safety Items “WalkHome” Items Major Customer Dissatisfier S/C F/F GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 52 GMS 4) Defect Escalation 缺陷逐層匯報(bào) Escalate defects to leadership for support depending on frequency and criticality! 根據(jù)缺陷出現(xiàn)頻率與嚴(yán)重程度 逐層向領(lǐng)導(dǎo)匯報(bào)以尋求支持！ InProcess Control Verification – 2) DETECTION Detection Example: Team Leader Section Leader Group Leader 2 defects/ 1 hour 4 defects/ 1 hour GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 53 GMS 1) Use Andon (taught more later) 使用暗燈 Make problems visual pull in support! 問(wèn)題直觀， 拉線尋求幫助！ InProcess Control Verification – 3) CONTAINMENT Always Remember the Priorities:一定要牢記： 1) Safety安全 2) Quality質(zhì)量 3) Responsiveness (Throughput)響應(yīng) Containment 包容 GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 54 GMS 2) Follow Containment Process 遵循包容程序 Extraordinary actions to prevent defects from being passed! 采取特別行動(dòng)防止 缺陷傳遞！ InProcess Control Verification – 3) CONTAINMENT Some examples: 1) Stop the line停線 2) 100% checks 100%檢查 3) Online repair 線上維修 4) Reworks返工 5) Sorting 整理 Containment 包容 GMS Orientation Builtin quality GMDAT/DIMC Confidential Version Date Slide 55 GMS How Does our Quality Motto relate