【正文】
, 6 sigma, and key control characteristics, final layout or SPC collection points shall be included in a Gage Repeatability amp。PPAP記錄必須保存產(chǎn)品生命周期再加一年。檢驗(yàn),測試和最終審核的書面記錄必須顯示缺陷類別,材料的處置,檢驗(yàn)員名字和檢驗(yàn)的日期。G. Records記錄Suppliers shall maintain records for all quality functions. These functions include but are not limited to calibration, instruction sheets, inspection and test results, statistical data (if applicable), and corrective action reports. Records documenting inspection, test, and final audit data should indicate the nature and type of any deficiencies, disposition of material, inspector’s name, and date of inspection. Records shall be maintained for a minimum of one (1) year unless otherwise indicated by FBU. Retention of PPAP records should be for the life of the production of that product plus oneyear.供應(yīng)商應(yīng)當(dāng)保存所有質(zhì)量活動(dòng)的記錄。F. Material Control物料控制The FBU requires that the supplier have a lot traceability method that ties the materials and processes to the date of production. It is also expected that the supplier will cascade appropriate requirements to subsuppliers to FBU product including requirements for registration to ISO 9001:2000 or pliance to that standard at a minimum.FBU要求供應(yīng)商有批次跟蹤方法以記錄生產(chǎn)當(dāng)日的材料和過程。 Inprocess – The supplier shall have a system to verify product quality pliance throughout the manufacturing operation. A method for first piece pliance to specifications and approval prior to parts being allowed into production shall be in place. 過程—供應(yīng)商應(yīng)當(dāng)有一個(gè)系統(tǒng)在整個(gè)制造過程中驗(yàn)證產(chǎn)品質(zhì)量的符合性。 Receiving Suppliers shall have a system to ensure the quality of ining materials, which assures that all specifications are met. 收貨—供應(yīng)商應(yīng)當(dāng)有一個(gè)系統(tǒng)確保所有的采購材料的質(zhì)量滿足所有的規(guī)范要求。在沒有得到FBU的書面批準(zhǔn)前,供應(yīng)商不得更新或修改圖紙。供應(yīng)商將被通知到圖紙或規(guī)范的更改,此時(shí),供應(yīng)商有責(zé)任控制和分發(fā)這些更改。所有程序必須受控并按計(jì)劃修改。應(yīng)當(dāng)使用統(tǒng)計(jì)過程控制(SPC)技術(shù)以在供應(yīng)商工廠內(nèi)提供對過程能力的清晰的理解。FBU將協(xié)助分析和提供關(guān)于產(chǎn)品的外形,安裝,功能和可靠性等方面的所有信息。B. Advanced Quality Planning先期質(zhì)量策劃Defect prevention rather than defect detection is acplished by frontend quality planning. As such, suppliers are required to ply with the basic intent of AIAG’s Advanced Product Quality Planning and Control Plan requirements. FBU will assist with the analysis and provide all information it considers critical to the form, fit, function and reliability of the product. 缺陷預(yù)防勝于缺陷探測將在前期質(zhì)量策劃中完成。A. Organization組織The organizational structure of the pany shall include a Quality Control function, which promotes a mitment to continually improve processes and systems. The quality management position should report to a management level that provides authority to implement effective quality assurance and continuous system improvement.公司的組織結(jié)構(gòu)應(yīng)當(dāng)包括質(zhì)量控制功能,以促進(jìn)對持續(xù)改進(jìn)過程和系統(tǒng)的承諾。此第三方認(rèn)證將被作為證據(jù),證明供應(yīng)商能通過一個(gè)認(rèn)證滿足大多數(shù)客戶的要求并將使用通用的術(shù)語和質(zhì)量工具。SUPPLIER QUALITY SYSTEM REQUIREMENTS供應(yīng)商質(zhì)量體系要求Third party registration to ISO 9001:2000 is a FBU requirement for suppliers of direct materials. These third party registrations are accepted as evidence that suppliers will ply with numerous customers’ quality system requirements through one registration and will utilize universally recognized terminology and quality tools. The supplier is expected to operate to the requirements of their registration。如果供應(yīng)商達(dá)到“首選的”,同時(shí)在成本降低方面有增值表現(xiàn),你將可能獲得額外的業(yè)務(wù)機(jī)會。供應(yīng)商應(yīng)當(dāng)參照下面的表現(xiàn)矩陣表來確定他們的表現(xiàn)等級RATING等級QUALITY質(zhì)量DELIVERY交付PREFERRED首選的 150 PPM 99% OntimeKEY關(guān)鍵的500 – 15197 – %APPROVED批準(zhǔn)的1200 – 50190 – %CONDITIONAL受控的 1200 PPM 90% OntimeWhile suppliers are rated in each of the categories, the overall rating is the lowest rating in any category. For example if you are “Preferred” on quality, but “Conditional” on delivery, then your overall score is “Conditional”. Suppliers attaining “Preferred” status may gain access to additional business opportunities provided you also add value toward cost reduction efforts. Suppliers rated “Conditional” may be placed on the Special Emphasis Supplier Process (SESP) referred to in a previously distributed separate letter. 當(dāng)供應(yīng)商在各個(gè)類別中評定等級,總的等級是所有等級中最低的等級。Primary and selected Secondary suppliers will periodically receive a “Supplier Scorecard”. The FBU performance expectations are zero (0) defects and 100% ontime delivery. Suppliers should reference the performance matrix below to determine their performance rating. 一級和二級供應(yīng)商都將定期收到一個(gè)“供應(yīng)商計(jì)分卡”。供應(yīng)商計(jì)分卡是一個(gè)供應(yīng)商質(zhì)量和交付表現(xiàn)的衡量和反饋系統(tǒng)。供應(yīng)商管理的程度將基于此分類。F. Performance Report表現(xiàn)報(bào)告FBU will categorize all suppliers into two groups: Primary, and Secondary. This categorization is determined using the FBU Supplier/Component Risk Profile Categorization Guide. The degree of supplier management will be based on this :一級和二級。當(dāng)然,一次在STU狀態(tài)的產(chǎn)品的拒收將導(dǎo)致產(chǎn)品回到被批準(zhǔn)的狀態(tài)。SCM SQIE可能會要求為STU狀態(tài)提供指定特性的在線的統(tǒng)計(jì)能力。供應(yīng)商應(yīng)當(dāng)聯(lián)系SCM SQIE主動(dòng)獲取他們提供的零件和材料的STU狀態(tài)表現(xiàn)。為達(dá)到次目的,我們發(fā)起一個(gè)流程,在此要求所有供應(yīng)商提供的產(chǎn)品都有產(chǎn)品編號,通過此流程證明質(zhì)量表現(xiàn),達(dá)到發(fā)運(yùn)至生產(chǎn)的狀態(tài)。 Notice of any exceptions to be included with quotation bid.任何反對意見都必須包括在報(bào)價(jià)標(biāo)書內(nèi) Clear understanding and agreement on product specifications, requirements and ,要求和應(yīng)用更多細(xì)節(jié)見此手冊后面的PPAP流程。供應(yīng)商有責(zé)任通知FBU,SCM的SQIE或工廠SQIE按照AIAG PPAP要求提交PPAP的的需要。這包括在不涉及到機(jī)密和所有權(quán)的情況下描述后續(xù)的裝配過程和操作方法。 The supplier is required to follow the Advance Product Quality Planning process and continuous quality system improvement.供應(yīng)商將被要求遵照APQP流程和持續(xù)的質(zhì)量體系改進(jìn)初始的效果將 Supplier practices continuous cost improvement供應(yīng)商實(shí)踐持續(xù)的成本改進(jìn)The FBU Supplier Selection Team will conduct an initial evaluation of the supplier and begin work with that supplier towards a ShipToUse (STU Status). This status is in support of the FBU to reduce the Receiving Inspection process. Initial efforts will be directed toward:FBU供應(yīng)商選擇小組將進(jìn)行一次初始的供應(yīng)商評估,工作開始于供應(yīng)商發(fā)運(yùn)的產(chǎn)品達(dá)到使用狀態(tài)(STU狀態(tài))。 Supplier’s processes are in control, capable and product defect free供應(yīng)商的過程受控,有能力,無缺陷產(chǎn)品 Standards for suppliers are clearly defined給供應(yīng)商的標(biāo)準(zhǔn)已被清楚定義 Decision made as to whether to continue with this supplier or move to another candidate.決定繼續(xù)與該供應(yīng)商合作還是轉(zhuǎn)到另一個(gè)供應(yīng)商In addition to the quality of your products and processes, as part of the selection process you will also be evaluated on administ