通用匈牙利工廠精益生產(chǎn)實(shí)踐(參考版)
2025-03-02 00:06本頁(yè)面
【正文】 sszenyitott boxban.7E fixture9 Long fixture9 Short fixtureTarget:WIP: ~35pcs 8pcsLT: ~10days 4shiftsObservation sheet Std Work CombinationStd Work SheetTP 9E Production FlowParadigm change。kek elf233。sz252。nak elbont225。z246。kei m225。sz252。nb246。letenKaizen activityBefore Kaizen After KaizenOperation Problem Actions Taken ResultsKeretoldal kalibralasA k252。p252。se kis anyagokraKANBAN k225。l sok anyag a ter252。rol225。rNem kell keresni az anyagokat 10 perc id? megtakarit225。l kihozott anyagok mennyis233。 a rakt225。tl225。 ITOOTR process mapping216。Developing long term lean vision/strategy for each cell216。 Lean Core TeamLeanVision2023216。 Work with supplier216。 Lean metrics216。 Lean training 25 pers.216。 Kanban216。Flow Kaizen216。 Kitting216。 Point Kaizen216。Lean Activities Overview GE Energy HungaryGE Proprietary and ConfidentialLean Implementation 202320232023 2023 2023 2023216。5S Implementation216。 Shingi AWO216。 Employee suggestion system 216。 First “Model Line”216。 New employee suggestion system216。 3 “Model Line”216。 Kaizen Commando216。 Lean training 100 pers.216。 Foundamentally reconsider operational procesess216。 Implement Lean assembly lines216。 Lean CommitteeSuggestion evaluation and award systemBuilding of Lean CultureCurrent focus Stator Combustion Repair FacilityMaintenanceNew areas Jenbacher, LM6000 Logistic 14 suggestions/week Support functionsFinance, SourcingHR, IT, BD, EHSEmployee Suggestion System extension in 20235S – monthly audit and petitionYTD 5S Scoring5S Cap5S Cup handed over by GMCombustion SMED on CL cone press machineCombustion Fuel Nozzle Assembly lineCombustion TP 7E9E mixed model lineStator Diaphragm teething machineStator Nozzle stg23 Single Piece FlowStator Shroud Lead time and WIP reduction Jenbacher Design container assembly lineLean Activities SMED on CL cone press machineObservationResult: The change over took 175 min Operators took 245m walk Second operator needed Safety issuesOut of 175 min 47 was moved to external Separate internal and external timeReduce external timeReduce internal time49 min reduction by implement Hydraulic pump15 min reduction by locating the press tools next to the machine Using 3P to design process to change the tool in 10 minutesFixture changer and storageClamp the press dies by screwMove the press dies like one unit Before After594New ObservationChanges
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