通用匈牙利工廠精益生產(chǎn)實踐-wenkub
2023-03-19 00:06:24 本頁面
【正文】 Moving line videoPulse LineMoving Line“Gipsy” productionSingle Piece Flow LT 20 shiftsMan hours 380 minTurn LT 12 shiftsMan hours 360 minTurn LT 6 shiftsMan hours 344 minTurn 90LT 4 shiftsMan hours 300 minTurn TBD80% LT reduction within 2 yearsFuel Nozzle Assembly 20232023TP 7E9E mixed model lineProcess at a glanceComparing 9E and 7E processesOld TP7E and 9E routingsNew TP7 and 9 routingStandardize Oracle routingsOperator Need: 3 fitter 3 welder 1 NDT 1 FPI 1 Milling 1 QualityStandard bination sheet for all operationShared resourcesDefine standard work for each operators on the line7E9E mixed line ?7E Fixture transferTP7E welding fixture will not be usedTP7E welding fixtureTP9E welding fixtureTP7E checking fixtureTP9 welding fixture will not be usedTP7E Pressing machineImprove material flow Simplify routing steps Reduce the number of FPI and sizing operations Using multiskilled operators Using mobile fixturing FIFO+Single piece flowBefore AfterKaizen activityBefore Kaizen After KaizenOperation Problem Actions Taken ResultsNem 225。 Foundamentally reconsider operational procesess216。 Kaizen Commando216。 New employee suggestion system216。 Employee suggestion system 216。5S Implementation216。 Point Kaizen216。Flow Kaizen216。 Lean training 25 pers.216。 Work with supplier216。Developing long term lean vision/strategy for each cell216。tl225。l kihozott anyagok mennyis233。rol225。se kis anyagokraKANBAN k225。letenKaizen activityBefore Kaizen After KaizenOperation Problem Actions Taken ResultsKeretoldal kalibralasA k252。sz252。z246。sz252。sszenyitott boxban.7E fixture9 Long fixture9 Short fixtureTarget:WIP: ~35pcs 8pcsLT: ~10days 4shiftsObservation sheet Std Work CombinationStd Work SheetTP 9E Production FlowParadigm change。kek elf233。nak elbont225。kei m225。nb246。p252。l sok anyag a ter252。rNem kell keresni az anyagokat 10 perc id? megtakarit225。 a rakt225。 ITOOTR process mapping216。 Lean Core TeamLeanVision2023216。 Lean metrics216。 Kanban216。 Kitting216。Lean Activities Overview GE Energy HungaryGE Proprietary and ConfidentialLean Implementation 202320232023 2023 2023 2023216。 Shingi AWO216。 First “Model Line”216。 3 “Model Line”216。 Lean training 100 pers.216。 Implement Lean assembly lines216。that243。ge Az anyagokat kitekben hozza ki a rakt225。s A trtya a testre
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