通用匈牙利工廠精益生產(chǎn)實(shí)踐-文庫(kù)吧資料
2025-03-04 00:06本頁(yè)面
【正文】 Changeover time from 175 min to 594 sec Walking distance from 245m to 16 m No forklift or crane required Safety issues eliminatedSMED videoLocate shadow board to the consoleFuel Nozzle Assembly line?Jobshop workstations?One operator assembles one endcover?No flowOriginal Situation 2023?Assembly carts storage takes up space?Boxing storage areaPulse line 2023The Fuel Nozzle operations have been divided into 4 Takts.The carts are moving in every 3 hours Pulse line Single piece flow 2023 Q2Build single carts to implement single piece flowThe Kits Prepared by warehouseFlow testFIFO shelves for subassembliesLoad stationJib craneMoving Line Q3 2023Chain driven Safety equipmentsShingi AWO July 2023Material presentation Standard WorkTotal Investment NeedsChain 91 USDChainwheels 55 USDBearings 182 USDInfrared pointers 54 USDTOTAL 382 USDKAIZEN means significant resultswith “no cost”Built by ourKaizen TeamCombustionModel LineMoving line videoPulse LineMoving Line“Gipsy” productionSingle Piece Flow LT 20 shiftsMan hours 380 minTurn LT 12 shiftsMan hours 360 minTurn LT 6 shiftsMan hours 344 minTurn 90LT 4 shiftsMan hours 300 minTurn TBD80% LT reduction within 2 yearsFuel Nozzle Assembly 20232023TP 7E9E mixed model lineProcess at a glanceComparing 9E and 7E processesOld TP7E and 9E routingsNew TP7 and 9 routingStandardize Oracle routingsOperator Need: 3 fitter 3 welder 1 NDT 1 FPI 1 Milling 1 QualityStandard bination sheet for all operationShared resourcesDefine standard work for each operators on the line7E9E mixed line ?7E Fixture transferTP7E welding fixture will not be usedTP7E welding fixtureTP9E welding fixtureTP7E checking fixtureTP9 welding fixture will not be usedTP7E Pressing machineImprove material flow Simplify routing steps Reduce the number of FPI and sizing operations Using multiskilled operators Using mobile fixturing FIFO+Single piece flowBefore AfterKaizen activityBefore Kaizen After KaizenOperation Problem Actions Taken ResultsNem 225。that243。rb243。ge Az anyagokat kitekben hozza ki a rakt225。sKaizen activityBefore Kaizen After KaizenOperation Problem Actions Taken ResultsAnyag t225。s A tletenKANBAN rendszer bevezet233。rtya a testreKevesebb be233。l? anyag a ter252。l246。z? tipusok k233。l233。s helyen vannakA boxok k246。
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