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apqp過程介紹(ppt98頁)(編輯修改稿)

2025-03-23 13:26 本頁面
 

【文章內(nèi)容簡介】 ( PD) 按計(jì)劃的試驗(yàn)和評價(jià),驗(yàn)證和文件化車輛設(shè)計(jì)的功能性、可靠性和耐久性 ? Documents the plans and reports for Design Verification of a given design 將對給定設(shè)計(jì)進(jìn)行設(shè)計(jì)驗(yàn)證的策劃和報(bào)告文件化 ? Identifies tests, acceptance criteria, sample sizes, and pletion dates in a standard format 以標(biāo)準(zhǔn)的形式確定試驗(yàn)、接受準(zhǔn)則、樣本容量和完成日期 128 DVPR Expectations 設(shè)計(jì)驗(yàn)證計(jì)劃和報(bào)告期望 ? Corrective action plans must be pleted for any test result that does not meet design spec and reliability goals 必須針對任何沒有滿足設(shè)計(jì)期望和可靠性目標(biāo)的試驗(yàn)結(jié)果完成糾正措施計(jì)劃 ? The DVPR must: DVPR 必須: ? Align with PQOS deliverables 配合 PQOS 可交付性 ? Provide inputs to plete reports and proformas 向完成報(bào)告和形式提供輸入 ? Identify any specific tests, methods, equipment, acceptance criteria, sample sizes, design level, and timing 確定任何特殊的試驗(yàn)、方法、設(shè)備、接收準(zhǔn)則、樣本容量、設(shè)計(jì)等級和時(shí)間安排 129 DVPR Checklist 設(shè)計(jì)驗(yàn)證計(jì)劃和報(bào)告檢查清單 130 Subcontractor APQP Status 分承包方 APQP 狀態(tài) ? The Subcontractor APQP Status element identifies and reports on the condition of external contractors39。 (., suppliers) and subcontractors39。 APQP process. 分承包方 APQP 狀態(tài)要素確定和報(bào)告外部承包方(例如供方)和分承包方 APQP 過程的狀況 ? Internal and external suppliers identify APQP requirements by cascading program targets APQP requirements to their subcontractors, and by conducting APQP reviews, as appropriate. 內(nèi)部和外部供方通過向分承包方逐級傳遞項(xiàng)目指標(biāo) APQP 要求和適當(dāng)時(shí)進(jìn)行 APQP 評審確定 APQP 要求 131 Subcontractor Expectations 分承包方期望 Subcontractor APQP Status general expectations are that all internal and external suppliers must: 分承包方 APQP 狀態(tài)的總的期望是所有內(nèi)部和外部供方必須: ? Assess the risk and specify the level of their subcontractors39。 APQP participation 評估風(fēng)險(xiǎn)和確定它們的分承包方參與 APQP 的等級 ? Cascade APQP requirements to their subcontractors 向它們的分承包方逐級傳遞 APQP 要求 ? Hold regularly scheduled APQP review meetings with their subcontractors 有規(guī)律的與分承包方會議,進(jìn)行安排好的 APQP 評審 132 Subcontractor APQP Checklist 分承包方 APQP 檢查清單 133 Drawing and Specifications 圖樣和規(guī)范 This element provides an evaluation of the development of targets and specifications to be input to the design process and drawings. 本要素提供對輸入到設(shè)計(jì)過程和圖樣的指標(biāo)和規(guī)范的開發(fā)的評價(jià)。 These drawings include all engineering drawings, CAD data, material specifications, and engineering specifications. 這些圖樣包括所有工程圖樣、 CAD 數(shù)據(jù)、材料規(guī)范和工程規(guī)范。 134 Drawing and Specifications Expectations 圖樣和規(guī)范期望 ? Program Need Dates are municated and agreed to by effected areas. 項(xiàng)目所需數(shù)據(jù)由受到影響的區(qū)域進(jìn)行溝通和批準(zhǔn)。 ? SCs and CCs are identified on the drawings or attached documents. 在圖樣和附帶文件中確定 SC 和 CC。 ? Tolerances and part specs are patible with accepted manufacturing standards for gauges and equipment. 公差和零件規(guī)格與量具和設(shè)備的可接受的制造標(biāo)準(zhǔn)一致。 ? Drawings and specifications must include: 圖樣和規(guī)范必須包括: ? Engineering specification tests 工程規(guī)范試驗(yàn) ? Product validation test requirements 產(chǎn)品確認(rèn)試驗(yàn)要求 ? Documentation to support prototype build and prelaunch control plan development 文件化以支持樣件制造和試生產(chǎn)控制計(jì)劃的開發(fā) 135 Drawing and Specifications Expectations (Continued) 圖樣和規(guī)范期望(續(xù)) ? The drawing information and engineering specifications will be used as a prerequisite to the PBCP. 圖樣信息和工程規(guī)范將作為樣件制造控制計(jì)劃( PBCP) 的先決條件。 ? Material used by the suppliers or the subcontractors must be approved and included in the Ford Approved Source list. 供方或分承包方使用的材料,必須被批準(zhǔn)并包含在福特批準(zhǔn)資源清單內(nèi)。 ? PD and ME personnel will assess drawings and specifications to ensure they meet the program39。s ABS and quality requirements. PD 和 ME 人員將評估圖樣和規(guī)范,以確保滿足項(xiàng)目 ABS 和質(zhì)量要求。 136 Drawings and Specifications Checklist 圖樣和規(guī)范檢查清單 137 Module Introduction 組成部分介紹 Prototype Build 樣件制造 138 Process Flow 過程流程 Feedback Assessment Corrective Action 反饋、評估和糾正措施 Product Process Validation 產(chǎn)品與過程確認(rèn) Process Design Devel opment 過程設(shè)計(jì)和開發(fā) Product Design Development 產(chǎn)品設(shè)計(jì)和開發(fā) Prototype Build 樣件制造 Plan Define 計(jì)劃與定義 139 Prototype Build Overview 樣件制造概述 APQP Prototype Build elements support the successful planning and construction of Prototype Build units, which provide an understanding of the vehicle39。s: APQP 樣件制造要素支持樣件制造單位的成功的策劃和構(gòu)造,提供對于車輛的如下理解: ? Design 設(shè)計(jì) ? Functionality 功能性 ? Manufacturability 可制造性 140 Prototype Build Elements 樣件制造要素 1. The PBCP supports the planning and construction of prototypes by documenting the process steps of the Prototype Build phase. PBCP 通過將樣件制造階段的過程步驟文件化支持樣件的策劃和構(gòu)造。 1. The Prototype Build ensures that the customer receives CPs manufactured and assembled prior to 1PP. 樣件制造確保顧客在 1PP 前收到制造和裝配好的 CP。 141 PBCP (Prototype Build Control Plan) Definition PBCP( 樣件制造控制計(jì)劃)定義 ? The PBCP description of the dimensional measurements and material/functional tests that occur during the CP build. PBCP 描述了發(fā)生在 CP 制造中的尺寸測量和材料 /功能試驗(yàn) ? It is the first summary document that indicates: 是說明如下事項(xiàng)的摘要文件: ? The steps between Prototype Build and PreLaunch leading to the Production Control Plan 產(chǎn)生生產(chǎn)控制計(jì)劃的樣件制造和試生產(chǎn)之間的步驟 ? The process steps to identify and align both the product39。s characteristics and its targets 識別和調(diào)整產(chǎn)品特性及其指標(biāo)的過程步驟 142 PBCP General Expectations PBCP 總的期望 ? Product characteristics are reviewed 評審產(chǎn)品特性 ? Those characteristics required for PBCPs are identified. 確定 PBCP 所要求的特性。 ? All potential significant and critical characteristics from the DFMEA39。s must be included. 必須包括 DFMEA 輸出的所有潛在重要和關(guān)鍵特性。 ? The process parameter conditions must be documented. 過程參數(shù)條件必須被文件化。 ? This includes all special tooling, manufacturing, and assembly conditions. 包括所有特殊工具、制造和裝配條件。 143 PBCP Checklist PBCP 檢查清單 144 Prototype Build 樣件制造 ? Defines the manufacture and assembly of ponents, subsystems, systems, and vehicles supplied to the customer for builds occurring prior to the 1PP trial run 定義在 1PP 試運(yùn)行前的樣件制造,以提供給零部件、子系統(tǒng)、系統(tǒng)和車輛的制造和裝配。 ? Includes not only the actual build process,
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