【文章內(nèi)容簡(jiǎn)介】 ? 5. D oc um ent t he c lea ning t as k s t ha t y ou c om ple t e. U s e y our c am er a t o t a k e pic t ures t o d oc um en t t he b ef ore c ondi t ion o f t he m ac hine and t o doc um en t t he a f t er c ondi t ion t o depi c t y our ac c om pli s hm e nt s . Began t o dev elop count erm eas ure s f or k eeping t he m a c hin e c l ean. ? 6. On c e t he equipm e nt i s running aga in obs erv e w hic h area s ge t dir t y t he qu ic k es t and t hen go t he s o urc e of t he c on t am i nat ion and elim ina t e it . ? 7. D uring t he ex erc i s e t he T eam s houl d h av e a s hor t as s e s s m ent an d pl anning m eet ing t o a s s e s s t heir prev ious day 39。s ac c om plis hm ent s a nd t o pla n t heir dail y ac t iv it ie s . Al s o, t he T eam s houl d be gin dev eloping the ir A c t iv it y Board. ? 8. U t iliz e t he f ollow ing c he c k li s t t o in s ure y ou are t hor ough in a c c om pli s hing ea c h t a s k Initial Cleaning Guideline Checklist (Continued . . .) Check Main Body Of Equipment For: Dirt, Dust, Excess Oil, Sludge, Chips, Or Other Foreign Matter On: ? Moving and/or rotating parts ? Locator or product contact parts, mounting surfaces, positioning parts ? Frames, beds, oil pan interior/exterior, conveyors, transfer lines, feeders, chutes, rubber rollers, etc. ? Reference pins, surfaces, crank plate, back electrodes, bars ? Braking apparatus, locking mechanisms, nozzles, paint hoses ? Guide surfaces, fixtures, gages, dies, cylinders, tank interiors/exteriors, cables or other devices installed on the equipment ? Loose or missing nuts, bolts, washers, etc. ? Unnecessary objects on body of the machine ? Is equipment firmly seated or anchored to the floor? Check Auxiliary Devices For: Damage, Dirt, Dust, Oil, Grease, Chips, Sealer, Paint Residue, On: ? Air cylinders, solenoid valves, FRLs, mist lubricators and separators, transformers, etc. ? Limit switches, microswitches, proximity switches, photoelectric sensors ? Motors, belts, gear boxes, welding transformers, pumps, propeller shafts, couplings, covers, and surroundings ? Faceplates and surfaces of instruments, meters, displays, switches, control boxes, (inside and out) ? Wiring, piping ? Loose or missing nuts, bolts, washers, locking devices, etc. Initial Cleaning Guideline Checklist (Continued . . .) Check Lubrication System for: ? Dirt, dust, sludge, on lubricators, grease cups, lubricating devices, etc. ? Proper lubricant levels and drip feeds ? Covers on all lubricating supply vessels ? Dirt and grease on lube lines ? Leaks and seepage ? Oil not reaching all intended lubrication points ? Malfunctioning devices Check Area Around Equipment for: ? Tools and supplies in assigned places, missing or damaged ? Bolts, nuts, tools, parts, etc. lying on or around the machine ? Dirty, illegible, hard to see name plates and labels ? Transparent covers, windows, viewplates, and other safety shields, broken, dirty, dusty, or fogged ? Dirty, tangled wiring, leaking pipes ? Dirt and dust around the machine or falling from top of the machine ? Dropped parts, workpieces, etc. ? Defective workpieces left lying around ? Conforming and nonconforming products and scrap not kept separated ? Extraneous clutter, cigarette butts, trash, and outdated posted material Step 1 In itial C lean in g “ A u d it” C h eck L istBad P oo rP as sable G oo dE xc el lentItems Des c r ipt ion 1 P t . 2 P t s. 3 P t s. 4 P t s. 5 P t s. Rema r ksH ow w el l ha s t he du st , oi l ,g r ea se , an d c hi ps be enr emov ed ?W h a t i s t he co nd i t i on o f t hew ork area an d t oo l s? ( S uc harea s as t oo l s , f i x t u r es ,g a g e , da t a, f l oo r , e t c . ?)1. C l ea n eq ui pmen tmai n bo dyI s t he e q ui p ment f r ee f r oml oo se ne ss, ch a t t eri n g ,v i bratio n, ex ce ssi v e w ea ran d he at bu i l du p ( i n su charea s as bo l t s , nu t s , f i x t ure s,r ota