【文章內(nèi)容簡介】 (不同的產(chǎn)品，過程或顧客需求可有所不同 )EProduct Assurance Plan產(chǎn)品保證計(jì)劃EManagement Support: demonstrate that planning requirements are met, and concerns are scheduled for resolution 管理支持：表明策劃要求已經(jīng)達(dá)到，而且問題的解決已有計(jì)劃 Phase 1, Plan and Define Program第一階段 , 計(jì)劃和確定項(xiàng)目APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理wa plan to assure that the design goals are met確保設(shè)計(jì)目標(biāo)得以實(shí)現(xiàn)wmight include 可以包括 ：? Reliability, durability apportionment可靠性、耐用性指標(biāo)分解可靠性、耐用性指標(biāo)分解? Function/quality deployment功能功能 /質(zhì)量展開質(zhì)量展開? Risk and roadblock assessment風(fēng)險(xiǎn)和困難評(píng)估風(fēng)險(xiǎn)和困難評(píng)估? Failure modes analysis and action plan失效模式分析和措施實(shí)施計(jì)劃失效模式分析和措施實(shí)施計(jì)劃 Phase 1, Plan and Define Program第一階段 , 計(jì)劃和確定項(xiàng)目Product Assurance Plan，產(chǎn)品保證計(jì)劃，產(chǎn)品保證計(jì)劃工具APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理 Phase 2，第二階段Timing Chart ， 時(shí)間表Planning策劃Product Design Development產(chǎn)品設(shè)計(jì)和開發(fā) Process Design Development過程設(shè)計(jì)和開發(fā)Product Process Validation 產(chǎn)品和過程的確認(rèn)Production生產(chǎn) Feedback Assessment and Corrective Action反饋評(píng)估和改進(jìn)措施Prototype制作樣件Pilot試生產(chǎn)Launch投入生產(chǎn)Program Approval批準(zhǔn)項(xiàng)目Concept Initiation提出概念ProductDesign and Development產(chǎn)品設(shè)計(jì)和開發(fā)APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w Purpose目的目的E develop the design into near final form使設(shè)計(jì)接近定型E verify the design to make sure it meets all requirements對(duì)設(shè)計(jì)進(jìn)行驗(yàn)證，以保證達(dá)到全部要求E assess production and quality assurance needs對(duì)生產(chǎn)和質(zhì)量保證需求進(jìn)行評(píng)估 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計(jì)和開發(fā)APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Outputs by Design Group (may vary according to product, process, or customer needs) 由 設(shè)計(jì)部門完成的結(jié)果設(shè)計(jì)部門完成的結(jié)果 (具體內(nèi)容可根據(jù)產(chǎn)品類型、過程和顧客需求確定 )E Design Failure Mode and Effects Analysis設(shè)計(jì)失效模式及后果分析E Design for Manufacturability設(shè)計(jì)的制造工藝性E Design Verification and Prototype Build設(shè)計(jì)驗(yàn)證和樣件制造 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計(jì)和開發(fā)APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Outputs by Design Group (may vary according to product, process, or customer needs) 由 設(shè)計(jì)部門完成的結(jié)果設(shè)計(jì)部門完成的結(jié)果 (具體內(nèi)容可根據(jù)產(chǎn)品類型、過程和顧客需求確定 )EDesign Verification and Prototype Build設(shè)計(jì)驗(yàn)證和樣件制造EDesign Reviews設(shè)計(jì)審查EEngineering Drawings and Changes工程圖紙及其更改EEngineering and Material Specifications技術(shù)要求和材料規(guī)格 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計(jì)和開發(fā)APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Outputs by Quality Planning Team由 質(zhì)量策劃小組完成的結(jié)果質(zhì)量策劃小組完成的結(jié)果E New Equipment, Tooling, Facilities Reqmts對(duì)新設(shè)備、新工具、新設(shè)施的要求E KPCs, KCCsKPC、 KCC清單E Prototype Build Control Plan樣件制造控制計(jì)劃E Gages/Testing Equipment Reqmts對(duì)檢測儀表 /試驗(yàn)設(shè)備的要求E Feasibility Review/Commitment可行性審查 /承諾 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計(jì)和開發(fā)APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w Design FMEA設(shè)計(jì)設(shè)計(jì) FMEAE listing of failure modes inherent to the product design列出產(chǎn)品設(shè)計(jì)中固有的失效模式E list of the effects and causes of failure列出失效的后果和產(chǎn)生原因E corrective action prioritized by按如下各項(xiàng)排序改進(jìn)措施? severity of effect， 后果的嚴(yán)重程度? likelihood of occurrence， 發(fā)生的可能性? ability to detect failure， 探測失效的能力 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計(jì)和開發(fā)工工 具具APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w Design Verification設(shè)計(jì)驗(yàn)證設(shè)計(jì)驗(yàn)證E verification means checking a design to make sure it meets all the requirements設(shè)計(jì)驗(yàn)證是指對(duì)設(shè)計(jì)進(jìn)行檢查，以確保其符合所有要求E differs from validation與確認(rèn)的區(qū)別與確認(rèn)的區(qū)別 ：? validation uses production parts in a realistic environment (QS9000 requires validation in the actual environment)確認(rèn)是指將生產(chǎn)部件在實(shí)際環(huán)境中使用 (QS9000要求在實(shí)際環(huán)境中進(jìn)行確認(rèn) )? verification is often just a paper/puter check 驗(yàn)證通常僅指案頭 /計(jì)算機(jī)檢查 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計(jì)和開發(fā)工工 具具APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w Design Reviews設(shè)計(jì)評(píng)審設(shè)計(jì)評(píng)審E a review of the design by a crossfunctional team to check (among others)由跨部門小組對(duì)下列內(nèi)容進(jìn)行評(píng)審? design requirements，設(shè)計(jì)要求? failure modes，失效模式? predicted reliability，可靠性預(yù)測? design standards used and DFM efforts 采用的設(shè)計(jì)標(biāo)準(zhǔn)和 DFM措施? test plans and test results，試驗(yàn)計(jì)劃和結(jié)果? verification studies，驗(yàn)證研究 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計(jì)和開發(fā)工工 具具APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w KPCs (key product characteristics)， KPC(關(guān)鍵產(chǎn)品特性關(guān)鍵產(chǎn)品特性 )E a product characteristic for which reasonably anticipated variation is likely to affect customer satisfaction, safety, or pliance with regulations 是一種產(chǎn)品特性，當(dāng)其在合理范圍內(nèi)出現(xiàn)變差時(shí)，會(huì)引起顧客不滿，影響安全性或違反某些法規(guī)E can be identified by the customer or the crossfunctional team 可由顧客或跨部門小組確定w KCCs (key control characteristics)， KCC(主要控制特性主要控制特性 )E a process characteristic that must be controlled in order to reduce the variation in a KPC 為減少 KPC的變差，必須加以控制的過程特性 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計(jì)和開發(fā)工工 具具APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w Prototype Control Plan， 樣件控制計(jì)劃樣件控制計(jì)劃E includes dimensional measurements and functional tests on prototype builds 包括尺寸測量和樣件功能試驗(yàn)E to verify the prototype product 對(duì)樣件產(chǎn)品進(jìn)行驗(yàn)證E to verify the process if productionintent tooling is used 如果使用將來生產(chǎn)用的工裝，則對(duì)過程進(jìn)行驗(yàn)證E a good way to find and fix real problems prior to production tooling being made 是一種在生產(chǎn)工具制造之前及時(shí)發(fā)現(xiàn)和解決實(shí)際問題的好辦法 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計(jì)和開發(fā)工工 具具APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w Feasibility Review/Commitmentmake sure Manufacturing is part of this review可行性評(píng)審可行性評(píng)審 /承諾承諾 確保產(chǎn)品制造也在評(píng)審之列E can quality be met?能達(dá)到質(zhì)量要求嗎？E is there sufficient capacity?有足夠的過程能力嗎？E can it be done on schedule?能按預(yù)定計(jì)劃完成嗎？E are costs within reason?成本是否適中？ Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計(jì)和開發(fā)工工