【正文】 具設(shè)計 ，鞏固和深化了所學(xué)知識，取得了比較滿意的效果，達(dá)到了預(yù)期的設(shè)計意圖。如此設(shè)計出的結(jié)構(gòu)可確保模具工作運(yùn)用可靠，保證了與其他部件的配合。 本設(shè)計對 油缸油窗端蓋注塑模具設(shè)計 ，利用 Pro/E 軟件對塑件進(jìn)行了實(shí)體造型，對塑件結(jié)構(gòu) 進(jìn)行了工藝分析。 近 10 年來，由于塑料具有的良好特性，使得塑料制品獲得愈來愈廣泛的應(yīng)用，塑料模已成為廣泛使用的一類模具。河南理工大學(xué)畢業(yè)設(shè)計（論文）說明書 I 油缸 油窗端蓋注塑模具設(shè)計 摘 要 塑料注塑模是一種用來生產(chǎn)塑料零件的模具。它被安裝在塑料注塑機(jī)上，由塑料注塑機(jī)將塑料顆粒融化成熱熔體，經(jīng)過合模、高壓注塑、高壓冷卻定型、開模、推出制件等工序，獲得所需的塑料制品。據(jù)統(tǒng)計，塑料制品總重量大約 35％是用于注射成型， 80％以上的工程塑料制品都要采用注射成型方式生產(chǎn)。明確了設(shè)計思路，確定了注射成型工藝過程并對各個具體部分進(jìn)行了詳細(xì)的計算和校核。最后用 autoCAD 繪制了一套模具裝配圖和零件圖。 關(guān)鍵詞： 塑料模具，注射成型， 模具設(shè) 計 河南理工大學(xué)畢業(yè)設(shè)計（論文）說明書 II The fuel tank of the oil window end cap injection mold design ABSTRACT Plastic injection mold is used to produce plastic parts of a mold. It was installed in the plastic injection molding machine, plastic injection molding machine by the plastic particles melt into a hot body, after mold, high pressure injection molding, highpressure cooling shape, the mold, parts such as the introduction of processes to obtain the necessary plastics. The past 10 years, as a result of the good characteristics of plastic with which to obtain more and more plastic products widely used, plastic has bee a widely used tool for a class. According to statistics, the total weight of plastic about 35% for the injection molding, engineering plastics more than 80% of all products produced using injection molding. The design of the fuel tank of the oil window end cap for the injection mold base design, the use of Pro / E software for the plastic parts for the solid modeling, the structure of the plastic parts of the process analysis. A clear idea of the design to determine the injection molding process and the specific part of a detailed calculation and checking. The structure of such a design work to ensure that the use of a reliable tool to ensure the coordination with other parts. Finally, a set of autoCAD drawing die assembly drawing and parts drawing. The fuel tank of the oil window end cap through the issue of the injection mold base design, consolidate and deepen the knowledge, and achieved satisfactory results, to achieve the desired design intent. KEY WORDS: Plastic mold， Injection molding， Mold design 河南理工大學(xué)畢業(yè)設(shè)計（論文）說明書 I 目 錄 前 言 ....................................................................................................... 1 1 制件 成型及 工藝性分析 ...................................................................... 3 制件分析 ...................................................................................... 3 制件原料的工藝性能 ................................................................ 3 制件材料的選擇 ............................................................... 3 主要用途和成形特點(diǎn) ........................................................ 4 脫模斜度的確定 ......................................................................... 4 塑件的尺寸 及精度 .................................................................... 5 2 初選注射機(jī) .......................................................................................... 6 計算塑件體積 ........................................................................... 6 選擇注塑機(jī) ................................................................................. 6 確定 型腔數(shù)目 ............................................................................. 8 3 擬定 模具結(jié)構(gòu)的設(shè)計 .......................................................................... 9 型腔數(shù)目的確定及排列方式 ...................................................... 9 分型面位置的確定 .................................. 9 澆注系統(tǒng) 的設(shè)計 .................................. 10 澆口的確定 .......................................................................10 主流道的設(shè)計 .................................................................. 11 分流道的設(shè)計 ..................................................................12 主流道冷 料穴的設(shè)計 ......................................................13 .....................................................................................14 澆口的類型及位置的確定 ..............................................14 澆口結(jié)構(gòu)尺寸的經(jīng)驗(yàn)計算 ..............................................14 澆注系統(tǒng)的平衡 ..............................................................15 澆注系統(tǒng)凝料體積計算 ..................................................15 流過澆注系統(tǒng)各截面熔體的體積計算 ...........................16 普通澆注系統(tǒng)截面尺寸的計算與校核 ...........................16 ..............................................................18 河南理工大學(xué)畢業(yè)設(shè)計（論文）說明書 II 型腔的結(jié)構(gòu)設(shè)計 ..............................................................18 型芯的結(jié)構(gòu)設(shè)計 ..............................................................18 模具成型零部件尺寸計算 .........................................................19 計算成型零部件尺寸要考慮的因素 ...............................19 制件尺寸的公差轉(zhuǎn)換 ......................................................20 成型零部件尺寸計算 .......................................................21 模架的選用 ................................................................................24 模架型號的確定 ..............................................................24 模架具體尺寸的確定 ......................................................25 結(jié)構(gòu)零部件的設(shè)計 ...................................................................26 支承板的設(shè)計 ................................................................26 墊塊的設(shè)計 ......................................................................27 定模座板和動模座板的設(shè)計 ..........................................27 導(dǎo)柱的設(shè)計 ......................................................................27 導(dǎo)套的設(shè)計 ......................................................................28 設(shè)計導(dǎo)柱導(dǎo)套需要注意的事項(xiàng) .......................................29 .........................................................................29 推桿的設(shè)計 ......................................................................30 4 側(cè)向分型與抽芯機(jī)構(gòu)設(shè)計 .................................................................33 ......................................................33 ........