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demand8Copyright 2023 John Wiley Sons, Inc.Standard Operating Routine for a Worker9Copyright 2023 John Wiley Sons, Inc.Cellular Layoutsw Manufacturing cellsn prised of dissimilar machines brought together to manufacture a family of partsw Cycle time is adjusted to match takt time by changing worker paths10Copyright 2023 John Wiley Sons, Inc.Cells with Worker Routes11Copyright 2023 John Wiley Sons, Inc.Worker Routes Lengthen as Volume Decreases12Copyright 2023 John Wiley Sons, Inc.Pull Systemw Material is pulled through the system when neededw Reversal of traditional push system where material is pushed according to a schedulew Forces cooperationw Prevent over and underproductionw While push systems rely on a predetermined schedule, pull systems rely on customer requests13Copyright 2023 John Wiley Sons, Inc.Kanbansw Card which indicates standard quantity of productionw Derived from twobin inventory systemw Maintain discipline of pull productionw Authorize production and movement of goods14Copyright 2023 John Wiley Sons, Inc.Sample Kanban15Copyright 2023 John Wiley Sons, Inc.Origin of Kanbana) Twobin inventory system b) Kanban inventory systemReorder cardBin 1Bin 2Q RKanbanRRQ = order quantityR = reorder point demand during lead time16Copyright 2023 John Wiley Sons, Inc.Types of Kanbanw Production kanbann authorizes production of goodsw Withdrawal kanbann authorizes movement of goodsw Kanban squaren a marked area designated to hold itemsw Signal kanbann a triangular kanban used to signal production at the previous workstationw Material kanbann used to order material in advance of a processw Supplier kanbann rotates between the factory and suppliers17Copyright 2023 John Wiley Sons, Inc.18Copyright 2023 John Wiley Sons, Inc.19Copyright 2023 John Wiley Sons, Inc.20Copyright 2023 John Wiley Sons, Inc.Determining Number of KanbanswhereN = number of kanbans or containersd = average deman