精實生產(chǎn)簡介(編輯修改稿)
2025-03-22 18:19 本頁面
【文章內(nèi)容簡介】 roduce parts to replenish the stock level.「 後拉」使得各單位只要生產(chǎn)「滿足」存貨水準(zhǔn)的半成品。 ? The department withdraws stock from its supplying operations’ stock level, thereby initiating an additional “pull”… 各工序從只上游工序的存貨，獲得所需數(shù)量；因此，啟動另一個「後拉」 …… Example of a Pull System後拉式系統(tǒng)範(fàn)例 工序A Schedule Schedule is provided to final production department生產(chǎn)計畫僅提供給最後一個生產(chǎn)單位 Each process upstream maintains standard stock 持標(biāo)準(zhǔn)存貨 Customer客戶 工序B 工序D 工序C Example of a Pull System 後拉式系統(tǒng)範(fàn)例 Schedule The final production department withdraws needed materials from its supplier operation最終生產(chǎn)單位從上一工序「拉」來所需物料 Customer客戶 工序A 工序B 工序D 工序C Example of a Pull System 後拉式系統(tǒng)範(fàn)例 Pull拉 Schedule Customer客戶 The units are produced and shipped to the 送至客戶手上 The supplying department now produces to fill up its stock level. It withdraws the supplies it needs from the upstream ，是為了「填滿」它的標(biāo)準(zhǔn)存貨水平。它向前一工序「拉」來所需要的半成品。 工序A 工序B 工序D 工序C Example of a Pull System後拉式系統(tǒng)範(fàn)例 Schedule Customer客戶 The customer’s needs are filled long before the initial department even knows about the request在第一個生產(chǎn)部門收到指令前，客戶需求已經(jīng)被滿足了。 工序A 工序B 工序D 工序C Standardize Work Practices 標(biāo)準(zhǔn)化作業(yè)實務(wù) ? Standardized Work is the foundation for continuous improvement activities. ? 標(biāo)準(zhǔn)化作業(yè)是持續(xù)改善動作的基石 ? It is the tool that aides in achieving maximum performance with minimum waste. ? 它有助於「最少浪費、最大成效」的達成 ? As people standardize on their work practices, new methods to improve performance will bee evident. ? 當(dāng)所有人在工作上都遵守摽準(zhǔn)化時，有助於工作改善新方法將會清楚呈現(xiàn)出來。 Standardize Work Practices 標(biāo)準(zhǔn)化作業(yè)實務(wù) Standardize Work Practices標(biāo)準(zhǔn)化作業(yè)實務(wù) Expose Problems 凸顯問題 Solve Problems 解決問題 Implement New Method運用新方法 Don’t be fooled….. 注意 … ? Standardized Work Practices vary from traditional “JobInstruction Worksheets”.標(biāo)準(zhǔn)化作業(yè)實務(wù)與傳統(tǒng)「工作指導(dǎo)守則」不一樣 ? Standardized Worksheets are oriented toward improvement ? Their purpose is not to institute rigid work 在於形成僵化的工作標(biāo)準(zhǔn) ? The Standardized Worksheet is a “l(fā)iving document” that must be routinely reviewed and 「活的」文件，表示它必須定期檢視並隨時修正。 ? Is should be developed with the operators’ involvement as well as the Group and Team Leader as well as other staff personnel.它必須接納 TL/GL、 其他幕僚單位和操作者的意見而進行修正 Error Proofing 防呆 ? The prevention of making errors, which would result in defects and lost time. ? 係指，防止那些會造成不良品與浪費時間的錯誤。 ? Allows the operator to concentrate on his/her work without paying unnecessary attention to preventing mistakes. ? 可以使得員工專心於工作，而不必花其他不必要的時間和注意力，去避免錯誤出現(xiàn)。 ? Eliminates the need for inspection. ? 減少檢驗（多餘）的需求 Error Proofing Illustrated 防呆實例說明 Fixture固定配置 Workpiece部件 Chuck卡筍 Correct Position (can be loaded) 正確位置（可以裝好） Wrong Position (cannot be loaded) 錯誤位置（不能裝好） Rapid Changeover Procedures 快速轉(zhuǎn)換流程 ? Teambased improvement activity that significantly reduces setup and ch
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