【文章內(nèi)容簡介】 ordance with facilities entering factory, 1250ton pedrail Model DEMAG CC8800 moving route and requirements of ground bearing for suspending.2） 工程特點(diǎn) Project characteristics上海賽科50萬噸/年乙苯/苯乙烯裝置吊裝工程大型設(shè)備較多，分布面廣。其中100噸以上的設(shè)備17臺：最大吊裝重量的設(shè)備為乙苯蒸汽過熱器/中間壓力沸熱換熱器/低壓沸熱換熱器（35—E—3004/3006/3007），重量達(dá)679噸吊裝總負(fù)荷740噸；最高設(shè)備為EB/SM分離器（35 T4001），為本次設(shè)備吊裝的重中之重。Suspending project of Shanghai SECCO 500,000t/y Ethylbenezeamp。 Styrene Plant has many heavy facilities distributed in a wild area. 17 sets of these are more than 100ton: the weighest suspending facility is Ethylbeneze steam heat filter/ middle pressure boiling exchanger/ lower pressure boiling exchanger (35E3004/3006/3007), which is about 679ton and suspending bearing of 740ton。 The highest facility, also the heaviest in all facilities, is EB/SM separator. (35T4001) about 3） 大型設(shè)備一覽表 Form of heavy facilities 序號Ref NO設(shè)備位號Facility number設(shè)備名稱Name 設(shè)備規(guī)格 (mm)Standard 設(shè)備重量（Kg）Weight備注Remark1D3001乙苯/蒸汽分離罐Steam separate tank for Ethylbeneze f7000180。1260010800024/4/2003 SSEC設(shè)備表SSEC faxility form of April,24, 20032E2001A/B苯塔再沸器Benzene tower reboiler8800024/4/2003 SSEC設(shè)備表SSEC facility form of April,24,2003 3E3004/3006/3007乙苯蒸汽過熱器/中間壓力沸熱換熱器/低壓沸熱換熱器Ethylbeneze steam heat filter for /middle pressure boiling exchanger/lower pressure boiling exchangerf5500180。35000679000Drawing No:20389734E4009苯乙烯塔冷凝器Styrene tower condensator10724024/4/2003 SSEC設(shè)備表SSEC facility form of April,24, 20035R1001烴化反應(yīng)器Alkylation reactorf2600180。2563575900023290090711A6R3001第一脫氫反應(yīng)器The first dehydrogen reatorf5200180。29973268000Drawing No:571A22017R3002第二脫氫反應(yīng)器The second dehydrongen reactorf5900180。35315500000Drawing No:571B22018T2001苯塔Benzene towerf4500180。41465140000023290090701A9T2003乙苯塔Ethybeneze towerf3000180。4480071530施工圖EQ300093M10T4001EB/SM分離器EB/SM separatorf7600180。80780560100施工圖EQ30009811T4003苯乙烯塔Styrene towerf4800180。38480104410施工圖EQ300100M12E4003A/B/CEB/SM冷凝器EB/SM splitter condenser f3600180。11641146700Drawing No:203896913E3009A/B冷卻器TRIM COOLERf2700180。14194123800Drawing No:2038995 總體方案概述 General of whole scheme 1） 對于苯乙烯裝置的設(shè)備吊裝特點(diǎn)來說，采用機(jī)動性好的吊裝機(jī)具能適用于重型設(shè)備多而分布較廣的特點(diǎn)。同時為使吊裝工期盡量縮短，國內(nèi)最大起重能力的1250噸履帶式起重機(jī)的引進(jìn)，給我們用于上海賽科苯乙烯裝置大型設(shè)備吊裝的機(jī)具注入了新的內(nèi)容。 For chatacteristics of Styrene facility suspending, using good flexibility suspending machinery can apply to facilities’ characteristics of quantity and distributeing wildly. Meanwhile, to shorten the working time, 1250ton pedrail crane of the biggest lifting ability introduced in China inject new content to heavy facilities’ suspending machinery of Shanghai SECCO Styrene Plant.2） 經(jīng)現(xiàn)場勘察和反復(fù)論證，兼顧了技術(shù)上的先進(jìn)性，安全上的可靠性和經(jīng)濟(jì)上的合理性，在賽科苯乙烯裝置大型設(shè)備的吊裝工程中，我們決定采用大型移動式起重機(jī)作為主吊機(jī)具的總體方案，即DEMAG CC8800型1250噸履帶式起重機(jī)主吊，M250型250噸履帶起重機(jī)抬尾配合。 According to the reconnaissance on site and demonstration repeatedly, we paid attention to advanced technology, dependable safety and rational economy, and decided to adopt the whole shceme of heavy jenny as the main suspending machinery, in which 1250ton pedrail crane DEMAG CC8800 is the main suspending machinery and 250 ton pedrail crane Model 250 cooperate with lifting the trail.3） 根據(jù)合同，所有大型設(shè)備應(yīng)運(yùn)抵FCC指定的吊裝位置、方向、角度及高度卸車，并且直接利用設(shè)備出廠裝車原支撐鞍座位置進(jìn)行支墊。 According to the contract, all heavy facilities should be deliveried and unloaded to appointed suspending place, direction, angle and height by FCC, and underlay directly facilities in the original supporting saddle points as the facility leaving factory.4） 所有塔類設(shè)備盡量在地面完成附件安裝（包括附塔管道、梯子、平臺、絕熱防腐）然后吊裝，吊耳以上部分妨礙吊裝繩索及設(shè)備擺放支撐處的附件在塔吊裝后施工。 All the tower facilities try the best to install accessories on the ground（including attached tower pipeline,ladder,platform, adiabat and antisepsis）before suspending. The parts higher than suspending hole, where accessories obstruct suspending lines and places to put suppoting facilities, should construct after suspending tower. 5） T4001塔頂部大口徑管道因吊車的有效吊裝高度所限，不能隨塔吊裝，在其吊裝后，再用CC8800吊裝此管線。 T4001 big caliber pipeline is limited in height because of its available suspending height and could not suspend with the tower freely. After suspending it, use CC8800 to install this pipe cable. 大型設(shè)備吊裝施工工藝 Construction techncis of suspending and installation of heavy facilities 設(shè)備參數(shù)表 Parameter form of facilities序號Ref No..位號No.名稱Name規(guī)格（m m）Stardard設(shè)備吊裝重量明細(xì)（t）Details of suspending weight本體Noumenon平臺Platform絕熱Heat insulation配管Attached pipe吊裝重量Weight1D3001乙苯/蒸汽分離罐Ethylbeneze/steam separate tankf7000180。126001080005521202E2001A/B苯塔再沸器Reboiler of Beneze tower880001410101223E3004/3006/3007乙苯蒸汽過熱器/中間壓力沸熱換熱器/低壓沸熱換熱器Ethylbenezesteam separater/middle pressure boilingchanger/lower boiling changerf5500180。350006790006794E4009苯乙烯塔冷凝器Styrene tower condesator1072401075R1001烴化反應(yīng)器Alkylation reactorf2600180。256357590010971026R3001第一脫氫反應(yīng)器The first dehydrogen reatorf5200180。299732680002687R3002第二脫氫反應(yīng)器The second dehydrongen reactorf5900180。353155000005008T2001苯塔 Benzene towerf4500180。414651400002325302189T2003乙苯塔Ethybeneze towerf3000180。448007153014161611810T4001EB/SM分離器EB/SM separatorf7600180。8078056010023141060511T4003苯乙烯塔Styrene towerf4800180。3848010515202016012E4003A/B/CEB/SM冷凝器EB/SM splitter condenser f3600180。1164114670014670013E3009A/B冷卻器TRIM COOLERf2700180。14194123800123800注：1) ）《大型設(shè)備一覽表》。Remarks: see Form of heavy facilities in Section , item 3) about shell weight reference of facilities