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6160sigma160bb黑帶培訓資料-160160trw_booster_wk2_10_reliability(編輯修改稿)

2025-07-03 21:05 本頁面
 

【文章內(nèi)容簡介】 sembles buckles for safety belt systems and you want to find out the reliability of the buckles. You are interested, for warranty purposes, after how many tongue insertions will 1% of the buckle heads fail and what percentage of buckle heads will survive 35,000 tongue insertions. Data: C:/BoosterData/ 25 Minitab Follow along: Parametric Reliability Analysis, cont. 1. Identify a distribution that fits your data StatReliability/SurvivalDistribution ID PlotRight Cens… Choose from 8 distributions here 26 Minitab Follow along: Parametric Reliability Analysis, cont. The distribution where the data points can be fitted best with the straight line is the most appropriate distribution – in our case the Weibull distribution (you can also test the other 4 distributions Minitab offers) 0 , 6 1 5N o r m a l9 , 0 9 9E x p o n e n t i a l0 , 6 4 6L o g n o r m a l b a s e e0 , 5 0 1W e i b u l lA n d e r s o n D a r l i n g ( a d j )9 99 59 08 07 06 05 04 03 02 01 0 5 3 2 11 0 0 0 0 01 0 0 0 0W e i b u l lPercent9 99 58 07 06 05 04 03 02 01 0 5 11 0 0 0 0 01 0 0 0 0L o g n o r m a l b a s e ePercent9 99 89 79 59 08 07 06 05 03 01 03 0 0 0 0 02 0 0 0 0 01 0 0 0 0 00E x p o n e n t i a lPercent9 99 58 07 06 05 04 03 02 01 0 5 11 0 0 0 0 05 0 0 0 00N o r m a lPercentF o u r w a y P r o b a b i l i t y P l o t f o r T o n g u e I n s e rM L E s t i m a t e s C o m p l e t e D a t a27 Minitab Follow along: Parametric Reliability Analysis, cont. 2. Get an overview of the reliability of the buckle heads. StatReliability/SurvivalDistribution Overview PlotRight Cens… Enter the distribution you’ve found here 28 Minitab Follow along: Parametric Reliability Analysis, cont. At 35,000 Plug Ins the rate of failure is about % The probability of a buckle head surviving 35,000 tongue insertions is about 85% 29 Minitab Follow along: Parametric Reliability Analysis, cont. 3. Analyze the reliability further more to find out after how many plugins 1% of the heads fail and how many percent survive 35,000 plugins StatReliability/SurvivalParametric Dist AnalysisRight Cens… 30 Minitab Follow along: Parametric Reliability Analysis, cont. Use your notebook to follow along. 31 Minitab Follow along: Parametric Reliability Analysis, cont. As seen in the Overview Plot Plus confidence bands 1000005000000 .0 0 0 1 00 .0 0 0 0 50 .0 0 0 0 0T i m e t o F a i l u r eRatePara m et ric H az ard Plot f or T on gu e I ns ert ionW e ib u ll D ist ri b u t io n M L E st im a t e sC o m p le t e D a t aS h a p eS c a l eM T T FS tD e vM e d i a nIQ R 2 .8 6 4 1 6 6 6 1 5 5 9 3 7 0 2 2 4 9 3 5 8 6 1 4 3 1 5 4 50 50000 1000000 .00 .10 .20 .30 .40 .50 .60 .70 .80 .91 .0T i m e t o F a i l u r eProbabilityPara m et ric Surv iv al Plot f or T on gu e I ns ert ionW e ib u ll D ist ri b u t io n M L E st im a t e s 9 5 . 0 % C IC o m p le t e D a t aS h a p eS c a l eM T T FS tD e vM e d i a nIQ R 2 .8 6 4 1 6 6 6 1 5 5 9 3 7 0 2 2 4 9 3 5 8 6 1 4 3 1 5 4 532 Minitab Follow along: Parametric Reliability Analysis, cont. ? Reliability is more usually stated with a single sided confidence limt, . ―99% Reliability at 90% Confidence‖, meaning there is only a 10% chance that the Reliability is less than 99%. To use a single sided limit: Reedit the last dialog (ctl E) Or repeat StatReliability/SurvivalParametric Dist AnalysisRight Cens… EstimateType ―90‖ for Confidence Level amp。 Select ―Lower‖ for Confidence Intervals. Then click ―OK‖ ―OK‖ 33 Minitab Follow along: Parametric Reliability Analysis, cont. Use your notebook to follow along. 34 Minitab Follow along: Parametric Reliability Analysis, cont. Note the Probability Plot amp。 Parametric Survival Plot now have only one confidence limit line. 0 5 0 0 0 0 1 0 0 0 0 00 , 00 , 10 , 20 , 30 , 40 , 50 , 60 , 70 , 80 , 91 , 0T i m e t o F a i lu r eProbabilityP a r a m e t r i c S u r v i v a l P l o t f o r T o n g u e I n s e r t i o nW e i b u l l D i s t r i b u t i o n M L E s t i m a t e s 9 0 , 0 % L o w e r B o u n dC o m p l e t e D a t aS h a p eS c a leM T T FS t D e vM e d i a nIQ R 2 , 8 6 4 1 6 6 6 1 5 5 9 3 7 0 2 2 4 9 3 5 8 6 1 4 3 1 5 4 51 0 0 0 0 1 0 0 0 0 0 1 2 3 5 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 9 5 9 9T i m e t o F a i lu r ePercentP r o b a b i l i t y P l o t f o r T o n g u e I n s e r t i o nW e i b u l l D i s t r i b u t i o n M L E s t i m a t e s 9 0 , 0 % L o w e r B o u n dC o m p l e t e D a t aS h a p eS c a leM T T FS t D e vM e d i a nIQ RF a i lu r eC e n s o rA D * 2 , 8 6 4 1 6 6 6 1 5 5 9 3 7 0 2 2 4 9 3 5 8 6 1 4 3 1 5 4 5 5 0 0 0 , 5 0 0 80 5 0 0 0 0 1 0 0 0 0 00 , 0 0 0 0 00 , 0 0 0 0 50 , 0 0 0 1 0T i m e t o F a i lu r eRateP a r a m e t r i c H a z a r d P l o t f o r T o n g u e I n s e r t i o nW e i b u l l D i s t r i b u t i o n M L E s t i m a t e sC o m p l e t e D a t aS h a p eS c a leM T T FS t D e vM e d i a nIQ R 2 , 8 6 4 1 6 6 6 1 5 5 9 3 7 0 2 2 4 9 3 5 8 6 1 4 3 1 5 4 535 Exercise: Parametric Reliability Analysis Background: At an Aerospace pany which manufactures engine windings for turbine assemblies Engine windings may depose at an
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