【正文】
Quantity 最大量: Smart Number 看板號(hào): 001423 Market Address 超市地址: C27N10 DTLA01 4 1 Line Side Label SMART Card SMART Card Process Market Address SMART Number Line Side Address Part Number Part Description Route Number Dock Number Serial Number Q uantity DTLA01 001423 F7C65467934AB Black Clip 500 A1 C27N10 LCL 00007 Market Address SMART Number Line Side Address Part Number Part Description Route Number Dock Number Serial Number Q uantity DTLA01 001423 F7C65467934AB Black Clip 500 A1 C27N10 LCL 00007 Market Address SMART Number Line Side Address Part Number Part Description Route Number Dock Number Serial Number Q uantity DTLA01 001423 F7C65467934AB Black Clip 500 A1 C27N10 LCL 00007 Market Mailbox SMART Card Movement SMART Card Movement SMART Card Movement SMART Card Movement Material Movement Market Area Label 上海延鋒 Shanghai YanFeng 精益生產(chǎn)簡(jiǎn)明培訓(xùn)教材 Concise Training Material for Lean Manufacturing 5. 建立材料超市 ,實(shí)行看板管理 ,確保準(zhǔn)確的時(shí)間 和準(zhǔn)確的數(shù)量。 在制品數(shù) = 工序批量數(shù) x 工序數(shù) 在制品數(shù) = 0 ~ 工序數(shù) 1 制造質(zhì)量反應(yīng)時(shí)間快。 更換制造程序時(shí)間長(zhǎng)。 精益生產(chǎn)簡(jiǎn)明培訓(xùn)教材 Concise Training Material for Lean Manufacturing 上海延鋒 Shanghai YanFeng BEFORE從前 : AFTER現(xiàn)在 : VISUAL BARRIERS 視覺(jué)障礙 No apparent problems 沒(méi)有明顯 問(wèn)題 Is This In Control? 這在控制之下嗎? Maximum Inventory Level 最高庫(kù)存線 Minimum Inventory Level 最低庫(kù)存線 Parts Parts Parts Parts Parts Readily Recognizable Process Limits 容易地辨認(rèn)過(guò)程的極限。 各種形式舉例 : 正常位置 低位 空氣注油器 硬管 軟管 潤(rùn)滑脂注口 電動(dòng)機(jī) 30 40 50 60 70 80 10 20 PSI 油箱 H1 S1 Bottom paint limit mark Top paint limit mark 合適的夾緊標(biāo)記 Flow Color Flow Color Warning: Keep lever down MAINTENANCE OPEN HERE Parts Needed Oil Cycle Time=6 sec Parts Needed MACHINE DOWN EMERGENCY STOP 精益生產(chǎn)簡(jiǎn)明培訓(xùn)教材 Concise Training Material for Lean Manufacturing 上海延鋒 Shanghai YanFeng 43 - 5S。并予以糾正。 精益生產(chǎn)簡(jiǎn)明培訓(xùn)教材 Concise Training Material for Lean Manufacturing 上海延鋒 Shanghai YanFeng 48 ,采取措施進(jìn)行監(jiān)測(cè),加快糾正。 直觀工作區(qū)(直觀顯示) 關(guān)鍵 ! 工藝控制 物流控制 質(zhì)量控制 工作控制 設(shè)備控制 工模具控制 環(huán)境控制 用 “ 5 S” 51 ? 理想中的直觀工作區(qū)。 ? 一貫堅(jiān)持日常清掃。 ? 工作區(qū)內(nèi)的作業(yè)始終處于受控之中。 61 精益生產(chǎn)簡(jiǎn)明培訓(xùn)教材 Concise Training Material for Lean Manufacturing 上海延鋒 Shanghai YanFeng Safe Work Procedures Safety Award Corporate Announcement Defective Supplier Parts Problem Info 01020304050607080901stQtr 2ndQtr 3rdQtr 4thQtrEastWestNorth01020304050607080901 2 3 4 5 6 7 8 9Ea s tMachining Line 3 Work Group Display Board ?看到困難,不強(qiáng)調(diào)困難,積極考慮解決的辦法。 64 ? 沒(méi)有遇到困難,就沒(méi)有主意。 高 HIGH independent 自立 dependent 依賴 interdependent 互相協(xié)作 境界 Condition 難度 difficulty 低 LOW 高 HIGH 低 LOW ? 拋棄依賴,達(dá)到自立,從自立出發(fā),進(jìn)入互助新境界。 TEAM的改善機(jī)會(huì) 80% Workplace Organization Management (ex) Implement Visual Factory and the 5 S抯 in the work area. (ex) Establish TEM in the area. (ex) Ensure the operators are part of the tool selection process? they will be the ones using them! 5% Product 5% Tooling 10% Equipment (ex) Ensure customer specifications are clearly municated to the team. 精益生產(chǎn)簡(jiǎn)明培訓(xùn)教材 Concise Training Material for Lean Manufacturing 上海延鋒 Shanghai YanFeng 71 狀態(tài)信息欄 FPS 監(jiān)測(cè)指標(biāo) BTS DTD Total Cost OEE FTT 日質(zhì)量信息 。 TIME MEASUREMENT SHEET 時(shí)間測(cè)量單 JOB ELEMENT SHEET 工作要素單 TIME FLUCTUATION WORKSHEET 時(shí)間波動(dòng)工作單 精益生產(chǎn)簡(jiǎn)明培訓(xùn)教材 Concise Training Material for Lean Manufacturing 上海延鋒 Shanghai YanFeng Totals Quality Process Sheet KEY: Cycle Time Department/ Section Process Part Name Part Date: Worksheet Opr WGL Sup Maint Eng Safety OTHER ERROR PROOFING FORD Total Prod. Maint. VISUAL FACTORY QUICK CHANGE OVER QUALITY CHECK DELTA CRITICAL KEY SAFETY/ ERGO IN PROCESS STOCK Step Work Steps Time Elements Manual Auto Walk Plant Name Target Time Work Sequence Layout Page__1__ of__1__ C D T F P M Q C Possible Hazards Remended Safe Job Procedures Lock(s) Safety Glasses Safety Shoes Gloves Earplugs Other 53 sec. 43 sec . Welding 05 rear panel 3302246 41096 5140 1 2 3 4 5 6 7 8 Pick up bar Set bar and rear panel in welder Hold rear panel and reinforcement Place rear panel in robot welder Hold bracket Place bracket in robot welder Make (4) additional spot welds on rear panel Set rear panel in punch press and start press 2 8 2 1 3 12 2 2 0 12 0 0 0 21 8 11 1 1 1 1 2 1 3 1 watch for burrs on edges Wear Gloves welding glasses required welding glasses required welding glasses required 5 2 3 Punch Press Spot Welder Robotic Welder 8 7 8 1 Q C weldin g Kevlar Steel Toe 74 2. 標(biāo)準(zhǔn)化是改進(jìn)的基線。 Max Min Part Number F7C65467934AB Black Clip Part Description Line Side Address Minimum Q uantity Maximum Q uantity Smart Number 001423 Market Address C27N10 DTLA01 4 1 Op 20 Route A 標(biāo)準(zhǔn)作業(yè)單 Max Min Part Number F7C65467934AB Black Clip Part Description Minimum Quantity 12 Maximum Quantity 2 標(biāo)準(zhǔn)作業(yè)單 標(biāo)準(zhǔn)作業(yè)單 標(biāo)準(zhǔn)作業(yè)單 精益生產(chǎn)簡(jiǎn)明培訓(xùn)教材 Concise Training Material for Lean Manufacturing 上海延鋒 Shanghai YanFen。沒(méi)有標(biāo)準(zhǔn)化,我們不可能取得不斷的改進(jìn) 。 精益生產(chǎn)簡(jiǎn)明培訓(xùn)教材 Concise Training Material for Lean Manufacturing 上海延鋒 Shanghai YanFeng Safe Work Procedures Safety Award Corporate Announcement Defective Supplier Parts Problem Info 01020304050607080901stQtr 2ndQtr 3rdQtr 4thQtrEastWestNorth01020304050607080901 2 3 4 5 6 7 8 9Ea stMachining Line 3 Work Group Display Board 73 STANDARDISED OPERATIC THEET 標(biāo)準(zhǔn)作業(yè)單 (作業(yè)標(biāo)準(zhǔn))是成文的、目前最好的、安全及有效 完成工作的方法。 精益生產(chǎn)簡(jiǎn)明培訓(xùn)教材