【正文】 the speed of Kaizen Breakthrough 161。Time Based Management169。 聚焦于縮短前置時(shí)間及減少變化Focused on leadtime variability reduction 161。 向 Strives for defects per million 161。 2023TBM Consulting Group, Inc. All Rights 找出不良品 Determine the Defect Y制定流程表現(xiàn) Establish Process Performance Y評(píng)審測(cè)量系統(tǒng) Evaluate Measurement System Y評(píng)審標(biāo)準(zhǔn)化操作 Evaluate Standard Operations Y識(shí)別根本原因 Identify Root Causes X’s提出解決方案 Develop Solutions X’s排列及實(shí)施解決方案 Prioritize Implement Solutions 主要的 X Vital Few X’s測(cè)試解決方案 , 驗(yàn)證結(jié)果 Test Solutions Verify Results 主要的 X Vital Few X’s完善標(biāo)準(zhǔn)化操作 Refine Standard Operations 主要的 X Vital Few X’s驗(yàn)證測(cè)量系統(tǒng) Validate Measurement System 主要的 X Vital Few X’s實(shí)施控制系統(tǒng)及評(píng)審計(jì)劃 Implement Control System Audit Plan 主要的 X Vital Few X’s確定制程能力 Determine Process Capability Y測(cè)量測(cè)量 Measure分析分析 Analyze改善改善 Improve控制控制 Control精益西格瑪項(xiàng)目階段 LeanSigma Project Phases10 5169。 控制 （ 30天跟催 )Control (30 day follow up) 改善公報(bào)Kaizen newspaper – 鑒察使用統(tǒng)計(jì)制程控制Monitor using statistical process control – 鑒察堅(jiān)持標(biāo)準(zhǔn)化操作Monitor adherence to standard operations – 借力其它地區(qū)Leverage to other areas – 精益西格瑪辯論LeanSigma report out – 慶祝項(xiàng)目結(jié)束Celebrate 項(xiàng)目實(shí)施 Project Implementation10 8169。 對(duì)流程有深刻認(rèn)識(shí)的人士 , 例如工人、品質(zhì)工程師、流程工程師、設(shè)計(jì)工程師等Individuals who have in depth knowledge of the process, .. operators, quality engineers, process engineers, design engineers 161。 改善活動(dòng)期間或之后動(dòng)員起來的人士Mobilized during kaizen and/or between kaizen weeks 10 10169。 顯示物料流程Shows material flow 161。 每人都要熟悉流程Familiarizes everyone with the process 161。 2023TBM Consulting Group, Inc. All Rights 質(zhì)量圖 Quality Map161。用測(cè)量系統(tǒng)分析來測(cè)試這些系統(tǒng)Identifies the measurement devices used in each step. These systems will be tested using a measurement systems analysis. 161。 2023TBM Consulting Group, Inc. All Rights 質(zhì)量圖 Quality Map流程步驟規(guī)格 /質(zhì)量標(biāo)準(zhǔn)測(cè)量控制方法模具 /工夾具發(fā)現(xiàn)缺陷 /已知問題缺陷原因差距分析后拉伸生產(chǎn)線 3后拉伸生產(chǎn)線 1輸送帶末端寬 167mm拉伸機(jī)出口寬 164mm收縮率一般 8~11%, 無規(guī)格 。 方在聚脂薄膜上時(shí)會(huì)彎曲冷卻槽溫度差異 。 產(chǎn)品明顯彎曲 , 但無法測(cè)量輸送帶末端寬 170mm拉伸機(jī)出口寬 169mm收縮率一般 2%, 無規(guī)格 。 滿足回程彎曲插入之設(shè)計(jì)標(biāo)準(zhǔn)圖紙上的設(shè)計(jì)規(guī)格張開工具長(zhǎng)度不等 , 張開不對(duì)稱工人變化性張開大小無測(cè)量數(shù)據(jù) 。 比較原因出現(xiàn)頻率 , 按照遞降順序排列Compares how frequently different causes occur and puts them in decreasing order of occurrence 161。 識(shí)別測(cè)量系統(tǒng)變量 , 量化如何影響流程It identifies and quantifies how much of the overall process variability is due to the measurement system 161。 鑒定人同意Appraiser Agreement161。 2023TBM Consulting Group, Inc. All Rights 再現(xiàn)性 Reproducibility鑒定人 AAppraiser A鑒定人 CAppraiser C鑒定人 BAppraiser B161。 2023TBM Consulting Group, Inc. All Rights 數(shù)據(jù)世界 Data Worlds161。 2023TBM Consulting Group, Inc. All Rights 制程能力 Process Capability將制程能力、 平均偏差 及 標(biāo)準(zhǔn)偏差 與Relate process capability, mean and standard deviation… 制程能力 Process Capability Z值 Z Value規(guī)格極限相聯(lián)系 , 用一個(gè) Z值即西格瑪值來表示…to specification limits and express them as a single Z value . Sigma level Z值 Z Value10 27169。The ratio of the number of bad units to the total units。Defects Per Unit “Dpu”: The ratio of total defects to total units, defects per unit, is the average number of defects you would expect to find on each unit. 每個(gè)產(chǎn)品不良次數(shù)用 DPU表示 , 公式如下 :Defects per unit is denoted by dpu and the formula is defined as: XXokok總不良次數(shù)產(chǎn)品總數(shù)10 31169。 利用比較分析 , 找出潛在差異To use with the parative analysis for potential differences 原則 Rules :161。 在便條上或活頁紙上 , 列出建議List ideas on Post ItTM notes or flip chart as they are given 利用因果法利用因果法 , 拓寬集思廣益思路拓寬集思廣益思路Use Cause Effect tool to broaden brainstorming exploration10 33169。 數(shù)據(jù)捕獲系統(tǒng) Data acquisition systems161。 原料 Raw materials161。 人事問題 Personnel issues161。 整體設(shè)備效率 OEE161。 計(jì)劃 Scheduling 161。 建筑物 Buildings161。 著重尋找數(shù)據(jù)A method of focusing the search for data 161。 to 2 wideApprox. % of production January thru midApril, then 5% midApril through midJulyClear laminates, 123’sShort Shot, Swirly, Bad Mix, DelaminationUnit lineOn caming line, without