【正文】 詳細的現(xiàn)場行走示意圖 Enhanced Spaghetti Map161。 2023TBM Consulting Group, Inc. All Rights 質(zhì)量圖產(chǎn)品 流程 日期流程步驟規(guī)格 /質(zhì)量標(biāo)準(zhǔn)測量控制方法模具 /工夾具發(fā)現(xiàn)缺陷 /已知問題缺陷原因差距分析10 16169。 2023TBM Consulting Group, Inc. All Rights 柏拉圖 Pareto161。 2023TBM Consulting Group, Inc. All Rights 儀器重復(fù)性及再現(xiàn)性 Gage RR規(guī)格 Spec 規(guī)格上限 USL規(guī)格下限 LSL差異 Variability一般經(jīng)驗一般經(jīng)驗 Rule of Thumb :? 15%, 可以接受 Under 15% Acceptable? 15~30%, 有疑問 15 – 30% Questionable? 30%, 不接受 , 必須改善 Over 30% Reject – Improvement Mandatory貴司的原則是什么貴司的原則是什么 ??) What are your pany’s guidelines??(GRR %)儀器差異 X100總差異10 25169。 針對特定事件 , 快速收集數(shù)據(jù)To gather many ideas quickly for a given issue 161。 培訓(xùn) Training161。 2023TBM Consulting Group, Inc. All Rights 何謂比較分析 ? What is a Comparative Analysis?161。 2023TBM Consulting Group, Inc. All Rights 改善行動公報清單Kaizen Newspaper Post Event Action List項次Item 改善項目KaizenDescription負責(zé)人Who時間 When預(yù)期結(jié)果Results (Expected) 1 每 10次澆鑄就清潔工模Clean molds every 10 pours Matt 7月 21日 Jul. 21不良品減少Reduced defects 2 跟蹤工模機構(gòu)Tracking mechanism for molds Matt 7月 21日J(rèn)ul. 21 工模更干凈Cleaner molds 34567810 38169。 濕度 Humidity161。 物料 Materials161。 2023TBM Consulting Group, Inc. All Rights 制程能力 Process Capability每個產(chǎn)品不良次數(shù) “DPU”: 總不良次數(shù)與總產(chǎn)品數(shù)之比 , 即每個產(chǎn)品可能發(fā)生不良之次數(shù)。 2023TBM Consulting Group, Inc. All Rights 連續(xù)性數(shù)據(jù) Continuous Data規(guī)格下限 LSL 規(guī)格上限 USL流程變異 Process Variation流程變異 Process VariationX1 X2 X3…Xn測量過程變異 Measurement Process Variation儀表變異Gage Variation鑒定人變異Appraiser Variation X1 X2 X3…Xn重復(fù)性Repeatability校對Calibration穩(wěn)定性Stability線性度Linearity靈敏度Discrimination10 22169。 2023TBM Consulting Group, Inc. All Rights 質(zhì)量圖 Quality Map流程步驟 工具 加工前 加工后管尾張開表示工具完全插入 。 確定每個步驟所用之測量儀器。 需要時才召集的人士Individuals who are required on an as needed basis 161。 減少不良產(chǎn)品 , 減少產(chǎn)品及流程變化 LeanSigma reduces defects and variation in product and processes 161。 向 Strives for defects per million 161。 改善活動期間或之后動員起來的人士Mobilized during kaizen and/or between kaizen weeks 10 10169。用測量系統(tǒng)分析來測試這些系統(tǒng)Identifies the measurement devices used in each step. These systems will be tested using a measurement systems analysis. 161。 滿足回程彎曲插入之設(shè)計標(biāo)準(zhǔn)圖紙上的設(shè)計規(guī)格張開工具長度不等 , 張開不對稱工人變化性張開大小無測量數(shù)據(jù) 。 2023TBM Consulting Group, Inc. All Rights 再現(xiàn)性 Reproducibility鑒定人 AAppraiser A鑒定人 CAppraiser C鑒定人 BAppraiser B161。Defects Per Unit “Dpu”: The ratio of total defects to total units, defects per unit, is the average number of defects you would expect to find on each unit. 每個產(chǎn)品不良次數(shù)用 DPU表示 , 公式如下 :Defects per unit is denoted by dpu and the formula is defined as: XXokok總不良次數(shù)產(chǎn)品總數(shù)10 31169。 原料 Raw materials161。 建筑物 Buildings161。 2023TBM Consulting Group, Inc. All Rights 謝謝觀看 /歡迎下載BY FAITH I MEAN A VISION OF GOOD ONE CHERISHES AND THE ENTHUSIASM THAT PUSHES ONE TO SEEK ITS FULFILLMENT REGARDLESS OF OBSTACLES. BY FAITH I BY FAITH。 2023TBM Consulting Group, Inc. All Rights 因果圖 Cause and Effect Diagram縮水線Shrink Lines(威爾伯 ) (Wilbur)機器 Machine環(huán)境 Environment 材料 Material 人力 Man Power方法 Method鎖模位置 Clamp Location脫模前太快 Too soon before demold開鎖 Clamp Removal模鎖跌落 Clamp Falling Off模具準(zhǔn)備 Mold Prep經(jīng)驗不足 Experience脫模步驟 Demold Steps模具不方正 Mold Not Square凝膠 時間過快 Gel Time Fast樹脂 模 Resin Pat邊緣 /表面清潔 Edge/Face Clean新員工 New Employees濕度 Humidity溫度 Temperature臟污 Contamination10 35169。 人力 Manpower161。 2023TBM Consulting Group, Inc. All Rights 集思廣益與因果法 Brainstorming and Cause Effect 目的 Purpose :161。 2023TBM Consulting Group, Inc. All Rights 重復(fù)性 Repeatability由同一鑒定人使用 同一測量裝置 對 同一項目 之 同一特性進行多次測量之測量值差異The variation in measurements obtained with one measurement device when used several times by an appraiser while measuring the same characteristic on the same item 第 1次測量Measurement 1第 3次測量Measurement 3第 2次測量Measurement 2測量設(shè)備導(dǎo)致的差異測量設(shè)備導(dǎo)致的差異 Variation due to the measuring de