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目錄揚(yáng)州職業(yè)大學(xué) 湯帥驊 醫(yī)用滴液器注射模具設(shè)計(jì)說(shuō)明書(shū)目錄第一章 任務(wù)分析 1 塑件結(jié)構(gòu)分析 1 2 2第二章 模具結(jié)構(gòu)形式的確定 4 4 5 6第三章 注射機(jī)型號(hào)的選擇 10 10 10 10第四章 澆注系統(tǒng)的設(shè)計(jì) 13 主流道的確定 13 14 15 16 17 17第五章 成型零件的尺寸計(jì)算及結(jié)構(gòu)設(shè)計(jì) 18 18 18 18第六章 模架的選擇和標(biāo)準(zhǔn)件的選取 26第七章 模具推出機(jī)構(gòu)的設(shè)計(jì) 28 28 29第八章 節(jié)流閥側(cè)向分型與抽芯機(jī)構(gòu)的設(shè)計(jì) 30 30 32第九章 側(cè)向分型與抽芯機(jī)構(gòu)的計(jì)算 33 33 34 36 36第十章 排氣系統(tǒng)的設(shè)計(jì) 37第十一章 溫度控制系統(tǒng)的設(shè)計(jì) 38 38 38第十二章 安裝尺寸的校核 40第十三章 Pro/E繪制三維零件 41參考文獻(xiàn) 441摘要摘要本畢業(yè)設(shè)計(jì)的主要任務(wù)是醫(yī)用滴液器注射模具設(shè)計(jì)。從塑件的外形以及內(nèi)部結(jié)構(gòu)來(lái)看,需要上下兩次側(cè)向分型抽芯。上部的側(cè)向抽芯主要來(lái)成型節(jié)流閥部分,而下部的側(cè)向抽芯成型外螺紋部分。從塑件的尺寸以及制品要求來(lái)看,此套注射模具需要很高的精度,這也是本設(shè)計(jì)的一個(gè)難點(diǎn)。從設(shè)計(jì)層面來(lái)看,三維設(shè)計(jì)的參與,特別是三維設(shè)計(jì)應(yīng)用于模具設(shè)計(jì)中,其主要的難點(diǎn)在于模具的三維分型、澆口位置與形式的確立、以及最后三維總裝的實(shí)現(xiàn)。在這套注射模具的設(shè)計(jì)中廣泛采用了先進(jìn)的模具CAD/CAE技術(shù)。比如在設(shè)計(jì)中運(yùn)用了Pro/E進(jìn)行分模,從而極大的簡(jiǎn)化了模具型腔的設(shè)計(jì),提高了設(shè)計(jì)的效率。并在設(shè)計(jì)過(guò)程中采用了塑料顧問(wèn),對(duì)塑件的型腔以及澆口等重要部位進(jìn)行簡(jiǎn)單分析,對(duì)模具的可行性具有一定程度上的指導(dǎo)作用。在設(shè)計(jì)的后期,運(yùn)用Pro/E進(jìn)行修改優(yōu)化,并進(jìn)行了三維總裝,最后生成二維零件圖,使得后期的優(yōu)化工作減輕不少。關(guān)鍵詞 : 塑料模具設(shè)計(jì),側(cè)向分型分析,CAD/CAE,塑料顧問(wèn),Pro/E IAbstractThe main task of this graduation design is the design of the injection mould for medical drip device. From the plastic parts of the shape and internal structure, need two times side parting and core pulling. The upper part of the side core pulling is forming the throttle valve, and the lower part of the side core pulling and forming the outer threaded portion. From the requirements of plastic parts of the size and the product, the injection mould need high precision, it is also a difficult point of the design. From the design point of view, the threedimensional design involved, especially the application of 3D design in the mold design, the main difficulty lies in the threedimensional mold gate location and type, form, and finally the establishment of 3D assembly realization.The advanced mould CAD/CAE technology is widely used in the design of the injection mould. For example, in the design uses the Pro/E sub module, which greatly simplifies the design of the mould cavity, improves the design efficiency. And the use of Plastic Advisor in the design process, a simple analysis of the plastic parts of the cavity and runner and other important parts, the feasibility of the mold has a guiding role to a certain extent. In the design stage, using the Pro/E optimized, and the 3D assembly, the last generation of 2D part drawing, so the optimization to reduce a lot of work late.Keywords: plastic mold design, lateral type analysis, CAD/CAE, Plastic Advisor, Pro/E.第一章 任務(wù)分析第1章 任務(wù)分析本套塑料注射模具設(shè)計(jì)成型的塑件():塑件名稱:醫(yī)用滴液器塑件材質(zhì):PP(聚丙烯)塑件功能:與醫(yī)用輸液管相接,控制流速塑件尺寸及質(zhì)量要求:見(jiàn)塑件圖 塑件結(jié)構(gòu)分析通過(guò)初步對(duì)塑件的三維模型以及二維塑件圖的了解,該塑件屬于超薄件,所以在設(shè)計(jì)的精度控制上會(huì)有一定的壓力,結(jié)構(gòu)還是比較典型的。塑件的長(zhǎng)度方向?yàn)?0mm,最大外