【正文】 t the program39。 136 APQP Status Reporting ProcessPrototype Build Elements 樣件制造要素 1. The PBCP supports the planning and construction of prototypes by documenting the process steps of the Prototype Build phase. PBCP 通過(guò)將樣件制造階段的過(guò)程步驟文件化支持樣件的策劃和構(gòu)造。 141 APQP Status Reporting ProcessPBCP (Prototype Build Control Plan) Definition PBCP（ 樣件制造控制計(jì)劃）定義 ? The PBCP description of the dimensional measurements and material/functional tests that occur during the CP build. PBCP 描述了發(fā)生在 CP 制造中的尺寸測(cè)量和材料 /功能試驗(yàn) ? It is the first summary document that indicates: 是說(shuō)明如下事項(xiàng)的摘要文件： ? The steps between Prototype Build and PreLaunch leading to the Production Control Plan 產(chǎn)生生產(chǎn)控制計(jì)劃的樣件制造和試生產(chǎn)之間的步驟 ? The process steps to identify and align both the product39。 ? All potential significant and critical characteristics from the DFMEA39。 ? The process parameter conditions must be documented. 過(guò)程參數(shù)條件必須被文件化。 143 APQP Status Reporting ProcessPrototype Build 原 型樣件制造 ? Defines the manufacture and assembly of ponents, subsystems, systems, and vehicles supplied to the customer for builds occurring prior to the 1PP trial run 定義在 1PP 試運(yùn)行前的樣件制造，以提供給零部件、子系統(tǒng)、系統(tǒng)和車輛的制造和裝配。s schedule and timing. 供方收到所有必要的信息并按照項(xiàng)目時(shí)間安排定時(shí)參與 ? The timing for changes will be in line with the next build phase. 更改的時(shí)間選擇應(yīng)該符合下一個(gè)制造階段。 146 APQP Status Reporting ProcessPrototype Build Expectations (Continued) 原型樣件制造期望（續(xù)） ? Quality levels are checked against the PBCP. 按照 PBCP 檢查質(zhì)量等級(jí)。 ? Suppliers provide customers with any testing and checking requirements for proveout of their part design. 供方向顧客提供所有試驗(yàn)和檢查要求以證明零件設(shè)計(jì)是適當(dāng)?shù)摹? 147 APQP Status Reporting ProcessFacilities, Tools, and Gauges (8) 設(shè)施、工具和量具 (8) ? This element identifies the new, additional, refurbished, and relocated facilities and resources necessary to manufacture the customerspecified product at designated quantity and quality levels. 本要素確定了以規(guī)定的數(shù)量和質(zhì)量等級(jí)制造顧客指定的產(chǎn)品所需的新的、額外的、更新的和重新部署的設(shè)施和資源。 152 APQP Status Reporting ProcessExpectations 期望 ? The planning and execution of this element must align with: ? SI to LR milestones ? PQOS Deliverables 本要素的計(jì)劃和執(zhí)行必須配合 里程碑 SI 到 LR PQOS 需交付的事務(wù) ? Facility permits, planning approval, drawings, and utilities must be included on the Manufacturing Timing Plan. In addition, funding approvals must be pleted. 制造時(shí)間計(jì)劃中必須包括設(shè)施許可、計(jì)劃批準(zhǔn)、圖樣和效用。 ? The program team must approve statistical requirements and acceptance criteria before sourcing of tools or gauges can be made. 在可以進(jìn)行工具和量具的外包之前，項(xiàng)目小組必須批準(zhǔn)統(tǒng)計(jì)要求和接收準(zhǔn)則。 ? Trial runs should occur at the machine builder39。 ? All corrective actions for facilities, tools, and gauges not meeting customer requirements must be pleted before the Production Trial Run. 必須在產(chǎn)品試生產(chǎn)前完成針對(duì)不滿足顧客要求的設(shè)施、工具和量具的所有糾正措施。 154 APQP Status Reporting ProcessManufacturing Process Flow (13) 制造過(guò)程流程（ 13） This element is a graphic representation of the current or proposed sequence of the manufacturing process to ensure that the process definition, PFMEA, and Control Plans can be created and analyzed in the appropriate sequence. 本要素制造過(guò)程的當(dāng)前的或建議的次序的圖解表示，以確保以適當(dāng)?shù)拇涡蚪⒑头治鲞^(guò)程定義、 PFMEA 和控制計(jì)劃。 ? The process flowcharts are developed using PFMEAs and surrogate processes to serve as input for new processes and technologies. 使用 PFMEA 和替代的過(guò)程開(kāi)發(fā)過(guò)程流程圖，作為新過(guò)程和技術(shù)的輸入。 157 APQP Status Reporting ProcessProcess FMEA (14) 過(guò)程 FMEA (14) The PFMEA is a systematic approach used by a manufacturingresponsible team to ensure that potential processrelated failure modes and their associated causes have been considered and resolved. PFMEA 是制造職責(zé)小組使用的確保已經(jīng)考慮并解決了潛在的與過(guò)程相關(guān)的失效模式及其相關(guān)原因的系統(tǒng)化的方法。 ? Process FMEAs must be established any time that: 當(dāng)存在如下事項(xiàng)時(shí)，必須建立過(guò)程 FMEA： ? New processes, technologies, products, or product features are introduced. 引入新的過(guò)程、技術(shù)、產(chǎn)品或產(chǎn)品特征。 ? Major quality concerns have not been resolved during the current production model year. 在當(dāng)前的生產(chǎn)模型年中，沒(méi)有解決重大的涉及質(zhì)量的問(wèn)題。 ? PokeaYoke has been used in addressing corrective actions. 制定糾正措施中使用防錯(cuò)方法（ PokeaYoke）。 163 APQP Status Reporting ProcessExpectations 期望 ? Correlation standards are reached and agreed to with the customer for duplicate gauges or test equipment. 已達(dá)到相同的測(cè)量或試驗(yàn)設(shè)備的相關(guān)標(biāo)準(zhǔn)和顧客的批準(zhǔn)。 ? All measurement systems (gauges and test equipment) must be modified to reflect the latest engineering part level before the Production Trial Run. 在產(chǎn)品試生產(chǎn)前必須修改所有測(cè)量系統(tǒng)（測(cè)量和試驗(yàn)設(shè)備）以反映最新工程零件等級(jí)。 ? The Measurement System Evaluation must be repeated and approved following all gauge and test equipment modifications. 所有測(cè)量和試驗(yàn)設(shè)備更改后 ,必須重新進(jìn)行測(cè)量系統(tǒng)評(píng)價(jià)并獲得批準(zhǔn)。 ? Gauge Repeatability and Reproducibility studies must be conducted on all measurement systems. 所有測(cè)量系統(tǒng)必須進(jìn)行量具重復(fù)性和再現(xiàn)性研究。 167 APQP Status Reporting ProcessExpectations 期望 ? Legitimate/appropriate inspection sample sizes, frequencies, control method, etc. inclusive to prelaunch phase of production are included. 在生產(chǎn)的試生產(chǎn)階段包含合理 /適當(dāng)?shù)臋z驗(yàn)樣本容量、頻率、控制方法等。 ? Results from the PBCP and DFMEA provide the outline for the PreLaunch Control Plan. PBCP 和 DFMEA 的結(jié)果提供了試生產(chǎn)控制計(jì)劃的概要。 168 APQP Status Reporting ProcessOperator Process Instructions (17) 操作工過(guò)程指導(dǎo)書(shū)（ 17） ? This element describes the details of the controls and actions that operating personnel must perform to produce quality products. 本要素描述操作人員為生產(chǎn)質(zhì)量合格的產(chǎn)品所必須執(zhí)行的控制和措施的詳細(xì)情況。 ? Instructions developed to be used during a production trial run to ensure the process performs as intended. 在產(chǎn)品試生產(chǎn)中使用開(kāi)發(fā)的指導(dǎo)書(shū)以確保過(guò)程按預(yù)期執(zhí)行。培訓(xùn)指導(dǎo)書(shū)必須包括： ? Detailed instructions 詳細(xì)的指導(dǎo)書(shū) ? Visual aids 目視輔具 ? Any other quality materials necessary to support the production operator 支持生產(chǎn)操作工所需的任何質(zhì)量材料 171 APQP Status Reporting ProcessPackaging Specifications (18) 包裝規(guī)范（ 18） This element describes the design and development of the enditem shipment packaging, including interior partitions. 本要素描述產(chǎn)品最后出貨包裝的設(shè)計(jì)與開(kāi)發(fā)，包括包裝內(nèi)部的分隔配