【正文】 there are some door panels that require almost 20 lbs to pulled out of it position from the door and there are others with less than 10 lbs to pulled out of it position。 換句話說 ， 同樣的門板裝在 805/830 車型上卻產(chǎn)生了差異 ， 原因是一些門板從門上拽出需要 20磅的力 ， 二另一些只需要小于 10磅的力 。 BOB WOW BIG CONTACT AREA SMALL CONTACT AREA 大間隙BIGGAP 小間隙SMALLGAP 門邊緣 DOOR FLANGE 門邊緣 DOOR FLANGE The main characteristic that cause difference between the door panels 805/830 model is the poor contact of the flange on the door due that there are panels that present some deformation on the top edge and cause the poor 805/830 車型門外板差異的主要特征飾門邊緣連接不良 ， 導(dǎo)致門板上邊緣變形 BOB vs WOW door panel最好、最壞門外板對比 DOOR FLANGE CURRENT USED DOOR FLANGE PROPOSED This picture shows that if we change the door flange mm lenght we guarantee that all door panels require almost 18 lbs to pull out it position because the contact area will be bigger against door flange current DOOR FLANGE CURRENT USED DOOR FLANGE PROPOSED 這張圖片表明如果我們把門邊緣加長 ， 我們確保開門力會增大 18磅，原因是接觸面積比當(dāng)前增大了 。 5101520253035404550CUSTOMER SATISFACTION LIMIT CURRENT PROCESS BREAK POINT Effort (lbs) Green Y Run Chart RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL WEEK 40 WEEK 41 WEEK 42 WEEK 43 WEEK 44 WEEK 45 WEEK 46 WEEK 47 DATE 綠 Y運(yùn)行表 當(dāng)前進(jìn)程 斷點(diǎn) 14 Product Engineering產(chǎn)品工程 SQA Supplier Quality Assurance QET Quality Engineering Team PST Plant Support Team SMT Systems Management Team RGM Reliability Growth Management ? Line Balance ? Mandatory Sequence Stage 3 ? Engineering Change Responsibility QET PST (Lead) 168。 6 Statistical Engineering (Red X Strategies) 168。 s N a me : _____ _ A uditor39。哪些回答是 “ 是 ”2. D o t h e w or k in st r u c t ion s in t h e A LBS /BPP m at c h t h e P A D ?操作指導(dǎo)書是否與 P A D 匹配3. Is t h e ope r at ion per f or m e d ac c o r d in g t o t h e P A D r e q u ir e m e n t s?操作是否按照 PAD 的要求4. Is t h e r e a m and at or y se q u e n c e r e q u ir e d ?是否需要強(qiáng)制的序號5. If t h e P A D r e q u ir e s a m and at or y se q u e n c e , a r e t h e y f ollowe d ?如果 PAD 需要一個強(qiáng)制性的序號，是否執(zhí)行了6. Is it r e q u ir e d t o f ollow a r e c om m e n d e d se q u e n c e or det aile dope r at ion ? 是否需要一個建議的序號或詳細(xì)的操作7. A r e t h e s e q u e n c e s and ope r at ion s doc u m e n t e d in t h e BPP , P A D orA LBS ?在 B P P ， P A D 或 A L B S 中是否有順序號或操作的文件化的規(guī)定8. Is it t h e r e gul ar ope r a t or ?是否是固定的操作者Blu e C ar d P r oc e ss ( C A R ) – Diamo nd 1 – Correc t P roces s. P r oble m D e sc r ipti on:Blue CA R numbe r ( if a va il a ble ) ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___O pe r a ti on:_I nta ll a ti on O pe r a ti on Station__ ___ ___ ___ _Shi f t: __A uditor39。 s Posit ion:_____ ___ ___ ___ ___ __ Qu e st ion s Y e s/No /NA A t t ac h m e n t s10. A r e t h e r e any visu al aid s? S h oul d t h e r e be any?是否有輔助的目視化工具？是否應(yīng)該有？11. A r e t h e visual aid s c u r r e n t and do the y m at c h t h e P A Dr e q u ir e m e n t s?是否目視化的工具有并且符合 PAD ？12. D oe s t h e ope r a t or un d e r st and t h e qu ality o u t c om e s of hi s/h e r j ob?是否操作者理解他 / 她工作的輸出質(zhì)量13. D oe s t h e ope r a t or util z e t h e A N D ON if he /sh e has a pro b le m ?操作者是否在他 / 她遇到問題時利用 A N D ON 系統(tǒng)14. D oe s t h e ope r a t or t r y t o c o r r e c t t h e pro b le m af t e r usi n g t h eA N D ON un t il hepls ar r ive s?操作者在用 A N D ON 等待幫助時，是否努力解決問題15. If t h e Gr oup Le ade r c an n ot c or r e c t t h e pro b le m at t h e st at ion ,d oe s he /sh e doc u m e n t t h e pro b le m in t h e in spec t ion she e t ?如果工段長不能在工位上解決問題，他 / 她是否在檢查單上記錄問題16. Is t h e ope r at ion per f or m e d t h e sam e w ay o n both sh ift s?雙班中是否操作一致D iam ond 1 – C or r e c t P r o c e ss –C om p le t e Evalu at ion Root Ca use is in Root Ca use not in D ia mond 1 D ia mond 1 ______________________________ D a te :__ PC M Signa tureB lu e Ca r d Pr oc e ss (C AR ) – Diamo nd 2 – Corre c t To o ls. P r oble m Desc r ipti on:_B lue C AR number ( if a va il a ble ) ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___Ope r a ti on: E rr o r! No t a v a li d li nk . Ope r a ti on Station____ ___ ___ __Shift:_Aud it or 39。s Na me: Aud it or 39。s Na me:_Aud it or 39。s P osit ion:_____ ___ ___ ___ ___ __ Qu e stions Ye s/ No/NA At t ac h m e n t s6. Is ther e is a p r e ve n t iv e m ain t e n ac e f or t h e s e t ools?工具是否已有預(yù)防性維修7. Is the pre ve n t ive m ain t e n ac e f o r t h e se t ools d oc u m e n t e d ?是否預(yù)防性維修已成文8. Is the pre ve n t ive m ain t e n ac e c u r r e n t ?是否現(xiàn)在已進(jìn)行預(yù)防性維修9. Ar e t h e air hos e s t h e app r opi at e length?是否空氣管線長度適當(dāng)10. Ar e t h e lu b r icat ion oiler s wo r k in g proper ly?是否潤滑油壺工作正常11. Ar e t h e t ools co n n e c t e d t o t h e AN DON sys t e m ?工具是否與 A N DON 相連12. Doe s the A N DON ac t ivat e or sto p t h e lin e if t h e t ool isin oper at ive?當(dāng)工具操作不正確時， A N D ON 是否有反應(yīng)或停線13. Has t h e wo r stat ion bee n e r r or proof e d ?是否工位有防錯措施？14. Have t h e t ools or e r r or proo f in g bee n byp assed?工具或防錯是否被旁路15. Doe s the t ools and f ixture s h ave m u t il at ion prot e c t ion ?是否工具 / 夾具有多種保護(hù)措施16. Ar e t h e r e any ot h e r e r r or proof in g t ools and ar e t h e ywor k in g proper ly?是否有其他防錯并使用正常Diam ond 2 – Co r r e c t Tools –C om p let e e valu at ion R oot Cause is i n R oot Cause not in Dia mond 2 Dia mond 2 ______________________________ Da te:__Blu e C ar d Pr oc e ss ( C A R ) – Di amon