【正文】 x Performance and/or Sequence Performance values must be improved. 衡量指標(biāo) BTS ? 數(shù)據(jù)績(jī)效 =依計(jì)劃數(shù)量的實(shí)際生產(chǎn)數(shù)量 ? Volume Performance =Actual Number of Units Produced Schedule Number of Units Produced Schedule Number of Units. 實(shí)際生產(chǎn)數(shù) 247。 計(jì)劃生產(chǎn)數(shù) = 數(shù)量績(jī)效 BTS Formulas 數(shù)量績(jī)效算 衡量指標(biāo) BTS ? .實(shí)際數(shù)量 合於 一個(gè)給定的產(chǎn)品別的 數(shù) 量生產(chǎn)產(chǎn)出 .在給定的天（時(shí)間）及排序數(shù)量等 於 給定的產(chǎn)品別排序的數(shù)量 ? .這一計(jì)算的結(jié)果是一百分比 ? .Where Actual Units equals units of a given product produced (off the end of the line) on a given day and scheduled Units equals units of a given product scheduled .The result of this calculation is a percentage. BTS Formulas 數(shù)量績(jī)效計(jì)算 衡量指標(biāo) BTS ? 混和績(jī)效 =混合生產(chǎn)實(shí)際數(shù)低于實(shí)際生產(chǎn)或排序計(jì)劃數(shù) ? Mix Performance = ? Actual Number of Units Built to Mix Lower of Actual Units Produced or Schedule. BTS Formulas 混合績(jī)效計(jì)算 實(shí)際依照排序生產(chǎn)數(shù) 排序計(jì)劃數(shù) =混合績(jī) 效 衡量指標(biāo) BTS ? BTS 混合績(jī)效 .BTM 實(shí)際數(shù)量 合 于生產(chǎn)數(shù)是在日生產(chǎn)排序（無(wú)超量生產(chǎn)）以實(shí)際數(shù)量生產(chǎn)或 實(shí)際 排序數(shù)量任何一低的值計(jì)算 Where Actual Units BTM equals the number of units build that are included in the daily production schedule (no overbuilds). Use actual units produced or actual units scheduled, whichever is lower to perform the calculation. 衡量指標(biāo) BTS ? BTS 混合績(jī)效 ? .如果 BTM實(shí)際數(shù)量能夠被提升，則混合績(jī)效價(jià)值將增進(jìn)及 BTS將改善 ? If the Actual Number of Units BTM can be , the Mix Performance value will increase and BTM will improve 衡量指標(biāo) BTS ? BTS Formulas 順序績(jī)效計(jì)算 順序績(jī)效 Sequence Performance = 依排序生產(chǎn)的實(shí)際數(shù)量 /實(shí)際混合量 Actual Number of Units Build to Sequence Sequence Performance 衡量指標(biāo) BTS BTS 順序績(jī)效 ? .實(shí)際依順序數(shù)量 (BTS)等 於 給定日排程順序指示的生產(chǎn)數(shù)量（謹(jǐn)首先完成排程序之前多數(shù)的數(shù)量） Where Actual Number of Units BTS equals the number of units built on a given day in the schedule order (only units after the first having a sequence number larger than all predecessors). 衡量指標(biāo) BTS BTS 序列績(jī)效 ? .如果 BTS實(shí)際數(shù)能被提高 .序列績(jī)效值將提升 .BTS ? 將 獲得改善 ? If the Actual Number of Units BTS can be increased, the Sequence Performance Value will increase and the BTS will improve. 衡量指標(biāo) BTS ? 計(jì)算例 ? 產(chǎn)品 A B ? 計(jì)劃 5 5 ? 實(shí)際 7 4 (順序： .) ? 數(shù)量績(jī)效 = 11/(5+5)+1 ? 混合績(jī)效 = (5+4)/10= ? 順序績(jī)效 = 6/9= ? 序列績(jī)效 BTS = = 衡量指標(biāo) BTS ? .如何做好工廠施行 BTS展現(xiàn)計(jì)劃到生產(chǎn)什么是 顧客想要的在適切序列與混合 ? Build to schedule reveals how well a plant executes plans to produce what customer what, in the proper sequence and mix ? .在我的區(qū)域執(zhí)行是 ? Implications for our area are: 1. 設(shè)備總和效率 OEE Overall Equipment Effectiveness 衡量指標(biāo) OEE 定義 Definition 1 ? .OEE 總和設(shè)備效率 .是衡量 設(shè)備例行的生產(chǎn)產(chǎn)出能力 在設(shè)計(jì)周期率 .符合品質(zhì)標(biāo)準(zhǔn) .不含失敗 .衡量一設(shè)備有效性 .能率 .及 生 產(chǎn)品質(zhì)水準(zhǔn) OEE is a measure of the ability of a piece of equipment to consistently produce products which meet Quality Standards at the designed cycle rate without disruption. It measure the Availability, Performance Efficiency and Quality Rate machine. 衡量指標(biāo) OEE 目的 Purpose ? .設(shè)備總合效率 OEE ? .是用來(lái)衡量三項(xiàng)績(jī)效 （時(shí)間稼動(dòng)率 .性能效率 .以及良品率）之復(fù)合 總效率之管理指標(biāo) . ? .對(duì)一瓶頸作業(yè)而言 OEE 是能用來(lái)衡量產(chǎn)能利用率的指標(biāo) 衡量指標(biāo) OEE 目的 Purpose ? .使 OEE在更高的正確方向提升 ? 時(shí)間 效益（時(shí)間增加）性能效率（速率）與品質(zhì)水準(zhǔn)價(jià)值必須提升 the Availability (or uptime), Performance Efficiency (or speed) and/or Quality Rate values must be improved. 衡量指標(biāo) OEE Key Feature 主要功能 1 ? .區(qū)分定義工廠主要浪費(fèi)及設(shè)備特殊損失于 FTPM七大浪費(fèi)分類(lèi) ? Categorizes the FTPM seven Major Losses into Plant Defined Categories and Equipment Specific Losses ? .追查改善對(duì)策 ? Track improvement actions ? .存儲(chǔ) OEE目標(biāo)與預(yù)測(cè) ? Store OEE Objectives and Forecasts 衡量指標(biāo) OEE Key Feature 主要功能 2 ? .分析設(shè)備復(fù)合產(chǎn)品數(shù)據(jù) ? Analyze data for multiple parts per equipment ? .生產(chǎn)線及系部水準(zhǔn)數(shù)據(jù)儲(chǔ)存 ? Data Storage at Line and Cell Level ? .相同設(shè)備總和效率計(jì)算 ? OEE Calculation on Parallel Equipment 衡量指標(biāo) OEE Benefits 利益 ? .提高生產(chǎn)能力降低制程時(shí)間減少 DTD時(shí)間 ? Higher throughput reduces time in the process, decreasing Total Dock to Dock times. ? .更穩(wěn)定的制程增進(jìn)生產(chǎn)預(yù)測(cè)性進(jìn)而改善 BTS ? More stable process improve production predictability therefore improved Build to schedule ? .提 升 生產(chǎn)力及降低返工與報(bào) 廢 成本以改善總成本 ? Higher throughput and lower rework and scrap costs lead to improved total costs results 衡量指標(biāo) OEE ? O