mfgr——tpm-展示頁
2025-03-19 16:57本頁面
【正文】 e Manufacturing 生產(chǎn)部門 1 Process Certification TPM QCPC Root Cause / Corrective Action SetUp Reduction Standard Work Mistake Proofing Market Feedback Analysis 6S Quality Clinic Activity Total Productive Maintenance ACE Manufacturing Qualifying Level 2 程序驗證 全面性生產(chǎn) 維護(hù) 質(zhì)量診斷程序 圖表 根本原因 修正行動 減少生產(chǎn) 準(zhǔn)備 標(biāo)準(zhǔn)化 作業(yè) 防誤措施 市場反饋 分析 6S 質(zhì)量診斷 行動 全面生產(chǎn)性維護(hù) ACE 生產(chǎn)部門合格水平 3 Total Productive Maintenance is an equipment management strategy that improves equipment efficiency. 全面生產(chǎn)性維護(hù)是一種設(shè)備管理策略以提高設(shè)備效率。 Or, in other words... Treating the equipment like it is your own! 或者，換句話說 ……. 對待設(shè)備就象它是你自己的 一樣！ TPM 全面生產(chǎn)性維護(hù) 4 TPM Key Concept TPM的重要概念 ? Left neglected... Equipment Breaks Down ? 如果不重視 … 設(shè)備很快就會壞 TPM’s focus is to prevent problems before equipment breaks. TPM 的焦點是要在設(shè)備出故障 以前 防止問題出現(xiàn)。 5 Total Productive Maintenance is a New Way of Working 全面生產(chǎn)性維護(hù)是一種全新的工作方式 TPM Attitude: TPM態(tài)度： “We are all responsible for our equipment.” “我們所有人對我們的設(shè)備負(fù)責(zé)?！? “I fix, you design.” “我處理，你設(shè)計?！? 6 Hidden Defects 隱藏的問題 Failures 故障 Wear, play, slackness, leakage, dust, dirt, corrosion, deformation, adherence of raw materials,surface damage, cracking, overheating, vibration, noise, and other abnormalities. 磨損、松馳、泄露、灰塵、污垢、腐蝕變形、原材料粘黏、表面磨損、裂縫、過熱、震動、噪音及其它不正?，F(xiàn)象。 – PM Completed? 生產(chǎn)性維護(hù)完成了嗎？ – Pressure gage 壓力計 – Sight glass 視鏡 – Arrows for motor rotation and fluid circulation馬達(dá)旋轉(zhuǎn)和潤油指示箭頭 – markings for spare parts and fluids. – 備用零件和潤滑油記號 Making PM devices more accessible. ? 使生產(chǎn)性維護(hù)設(shè)備更容易獲得 – Filters, fittings made more accessible 過濾器、各種裝置 – Transparent panels to facilitate inspection 明了易讀的儀表盤便于檢查 9 TPM Benefits TPM的益處 ? Reduced maintenance costs ? 減少維護(hù)費用 – Breakdown maintenance is 10 times more costly than planned maintenance – 故障維修費用是有計劃進(jìn)行維護(hù)費用的 10倍以上 ? Enhanced safety 提高安全性 – Find exposed wires, open belts, missing guards, loose hardware – 發(fā)現(xiàn)暴露在外的電線、松開的安全帶、缺少防護(hù)、松開的部件 ? Reduced waste 減少浪費 – Prevents loss of lubricant, pressed air – 防止?jié)櫥汀嚎s空氣的浪費 ? Improved quality 提高品質(zhì) – Equipment more capable of holding tolerance – 設(shè)備抗性增強(qiáng) ? Less down time, longer life縮短停工時間，壽命更長 10 12 TPM Qualifying Activities ? ACE Element Awareness Training ? Lock Out/Tag Out awareness training available for all employees (with annual refresher) ? Operators of high hazard equipment informed of machine specific hazards ? Assessment of machine specific safeguarding (SP008) issues ? Lock Out/Tag Out Equipment Available Review Only Action Items ? Assess all Equipment A, B C ? Implement written Lock Out/Tag Out procedure ? Walk around safety check on 100% of A/B equipment ? PM Schedule for 100% of A/B equipment ? Cleaning on 100% of A/B equipment ? Track downtime history ? Top ten downtime equipment identified 11 12 項 TPM 合格行動 ? ACE 內(nèi)容認(rèn)知培訓(xùn) ? 鎖定 /標(biāo)識 認(rèn)知培訓(xùn)，針對所有員工（每年的復(fù)習(xí)進(jìn)修者） ? 告知高危險設(shè)備操作員有關(guān)機(jī)器的詳細(xì)危險 ? 機(jī)器的特殊防護(hù)措施（ SP008）問題評估 ? 可用的鎖定 /標(biāo)識設(shè)備 僅用于檢查 行動內(nèi)容 ? 評估所有 A, B C類設(shè)備 ? 完成寫好的鎖定 / 標(biāo)識程序 ? 所有 A/B類設(shè)備的安全巡查 ? 所有 A/B類設(shè)備的生產(chǎn)性維護(hù)進(jìn)度表 ? 清潔所有 A/B類設(shè)備 ? 追溯停工歷史 ? 確認(rèn)的十大停工設(shè)備 12 PURPOSE of Lockout/Tagout 鎖定 /標(biāo)識的目的 To prevent you or someone else from inadvertently turning a power source on and causing a potential injury or e
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