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167 A P Q P S t a t u s R e p o r t i n g P r o c e s sExpectations 期望 ? Legitimate/appropriate inspection sample sizes。 ? Gauge Repeatability and Reproducibility studies must be conducted on all measurement systems. 所有測量系統(tǒng)必須進行量具重復性和再現(xiàn)性研究。 ? The Measurement System Evaluation must be repeated and approved following all gauge and test equipment modifications. 所有測量和試驗設備更改后 ,必須重新進行測量系統(tǒng)評價并獲得批準。 ? All measurement systems (gauges and test equipment) must be modified to reflect the latest engineering part level before the Production Trial Run. 在產品試生產前必須修改所有測量系統(tǒng)(測量和試驗設備)以反映最新工程零件等級。 163 A P Q P S t a t u s R e p o r t i n g P r o c e s sExpectations 期望 ? Correlation standards are reached and agreed to with the customer for duplicate gauges or test equipment. 已達到相同的測量或試驗設備的相關標準和顧客的批準。 ? PokeaYoke has been used in addressing corrective actions. 制定糾正措施中使用防錯方法( PokeaYoke)。 ? Major quality concerns have not been resolved during the current production model year. 在當前的生產模型年中,沒有解決重大的涉及質量的問題。 ? Process FMEAs must be established any time that: 當存在如下事項時,必須建立過程 FMEA: ? New processes, technologies, products, or product features are introduced. 引入新的過程、技術、產品或產品特征。 157 A P Q P S t a t u s R e p o r t i n g P r o c e s sProcess FMEA (14) 過程 FMEA (14) The PFMEA is a systematic approach used by a manufacturingresponsible team to ensure that potential processrelated failure modes and their associated causes have been considered and resolved. PFMEA 是制造職責小組使用的確保已經考慮并解決了潛在的與過程相關的失效模式及其相關原因的系統(tǒng)化的方法。 ? The process flowcharts are developed using PFMEAs and surrogate processes to serve as input for new processes and technologies. 使用 PFMEA 和替代的過程開發(fā)過程流程圖,作為新過程和技術的輸入。 154 A P Q P S t a t u s R e p o r t i n g P r o c e s sManufacturing Process Flow (13) 制造過程流程( 13) This element is a graphic representation of the current or proposed sequence of the manufacturing process to ensure that the process definition, PFMEA, and Control Plans can be created and analyzed in the appropriate sequence. 本要素制造過程的當前的或建議的次序的圖解表示,以確保以適當?shù)拇涡蚪⒑头治鲞^程定義、 PFMEA 和控制計劃。 ? All corrective actions for facilities, tools, and gauges not meeting customer requirements must be pleted before the Production Trial Run. 必須在產品試生產前完成針對不滿足顧客要求的設施、工具和量具的所有糾正措施。 ? Trial runs should occur at the machine builder39。 ? The program team must approve statistical requirements and acceptance criteria before sourcing of tools or gauges can be made. 在可以進行工具和量具的外包之前,項目小組必須批準統(tǒng)計要求和接收準則。 152 A P Q P S t a t u s R e p o r t i n g P r o c e s sExpectations 期望 ? The planning and execution of this element must align with: ? SI to LR milestones ? PQOS Deliverables 本要素的計劃和執(zhí)行必須配合 里程碑 SI 到 LR PQOS 需交付的事務 ? Facility permits, planning approval, drawings, and utilities must be included on the Manufacturing Timing Plan. In addition, funding approvals must be pleted. 制造時間計劃中必須包括設施許可、計劃批準、圖樣和效用。 147 A P Q P S t a t u s R e p o r t i n g P r o c e s sFacilities, Tools, and Gauges (8) 設施、工具和量具 (8) ? This element identifies the new, additional, refurbished, and relocated facilities and resources necessary to manufacture the customerspecified product at designated quantity and quality levels. 本要素確定了以規(guī)定的數(shù)量和質量等級制造顧客指定的產品所需的新的、額外的、更新的和重新部署的設施和資源。 ? Suppliers provide customers with any testing and checking requirements for proveout of their part design. 供方向顧客提供所有試驗和檢查要求以證明零件設計是適當?shù)摹? 146 A P Q P S t a t u s R e p o r t i n g P r o c e s sPrototype Build Expectations (Continued) 原型樣件制造期望(續(xù)) ? Quality levels are checked against the PBCP. 按照 PBCP 檢查質量等級。s schedule and timing. 供方收到所有必要的信息并按照項目時間安排定時參與 ? The timing for changes will be in line with the next build phase. 更改的時間選擇應該符合下一個制造階段。 143 A P Q P S t a t u s R e p o r t i n g P r o c e s sPrototype Build 原 型樣件制造 ? Defines the manufacture and assembly of ponents, subsystems, systems, and vehicles supplied to the customer for builds occurring prior to the 1PP trial run 定義在 1PP 試運行前的樣件制造,以提供給零部件、子系統(tǒng)、系統(tǒng)和車輛的制造和裝配。 ? The process parameter conditions must be documented. 過程參數(shù)條件必須被文件化。 ? All potential significant and critical characteristics from the DFMEA39。 141 A P Q P S t a t u s R e p o r t i n g P r o c e s sPBCP (Prototype Build Control Plan) Definition PBCP( 樣件制造控制計劃)定義 ? The PBCP description of the dimensional measurements and material/functional tests that occur during the CP build. PBCP 描述了發(fā)生在 CP 制造中的尺寸測量和材料 /功能試驗 ? It is the first summary document that indicates: 是說明如下事項的摘要文件: ? The steps between Prototype Build and PreLaunch leading to the Production Control Plan 產生生產控制計劃的樣件制造和試生產之間的步驟 ? The process steps to identify and align both the product39。 136 A P Q P S t a t u s R e p o r t i n g P r o c e s sPrototype Build Elements 樣件制造要素 1. The PBCP supports the planning and construction of prototypes by documenting the process steps of the Prototype Build phase. PBCP 通過將樣件制造階段的過程步驟文件化支持樣件的策劃和構造。 ? PD and ME personnel will assess drawings and specifications to ensure they meet the program39。 ? Drawings and specifications must include: 圖樣和規(guī)范必須包括: ? Engineering specification tests 工程規(guī)范試驗 ? Product validation test requirements 產品確認試驗要求 ? Documentation to support prototype build and prelaunch control plan development 文件化以支持樣件制造和試生產控制計劃的開發(fā) 135 A P Q P S t a t u s R e p o r t i n g P r o c e s sDrawing and Specifications Expectations (Continued) 圖樣和規(guī)范期望(續(xù)) ? The drawing information and engineering specifications will be used as a prerequisite to the PBCP. 圖樣信息和工程規(guī)范將作為樣件制造控制計劃( PBCP) 的先決條件。 ? SCs and CCs are identified on the drawings or attached documents. 在圖樣和附帶文件中確定 SC 和 CC。