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d in process machinery to transform raw material into finished parts or assemblies. 本要素還確定了用于將原材料轉(zhuǎn)換為完成的零件或組裝件的機(jī)械加工過程的工具和量具。 152 A P Q P S t a t u s R e p o r t i n g P r o c e s sExpectations 期望 ? The planning and execution of this element must align with: ? SI to LR milestones ? PQOS Deliverables 本要素的計(jì)劃和執(zhí)行必須配合 里程碑 SI 到 LR PQOS 需交付的事務(wù) ? Facility permits, planning approval, drawings, and utilities must be included on the Manufacturing Timing Plan. In addition, funding approvals must be pleted. 制造時(shí)間計(jì)劃中必須包括設(shè)施許可、計(jì)劃批準(zhǔn)、圖樣和效用。另外,必須完成資金批準(zhǔn)。 ? The program team must approve statistical requirements and acceptance criteria before sourcing of tools or gauges can be made. 在可以進(jìn)行工具和量具的外包之前,項(xiàng)目小組必須批準(zhǔn)統(tǒng)計(jì)要求和接收準(zhǔn)則。 153 A P Q P S t a t u s R e p o r t i n g P r o c e s sExpectations (Continued) 期望(續(xù)) ? All tools and gauges must ply with Tooling and Equipment Supplement requirements. 所有工具和量具必須符合工裝和設(shè)備補(bǔ)充要求。 ? Trial runs should occur at the machine builder39。s location to qualify all tools. 應(yīng)該在機(jī)械制造者的現(xiàn)場(chǎng)進(jìn)行試運(yùn)行,以驗(yàn)證所有工具合格。 ? All corrective actions for facilities, tools, and gauges not meeting customer requirements must be pleted before the Production Trial Run. 必須在產(chǎn)品試生產(chǎn)前完成針對(duì)不滿足顧客要求的設(shè)施、工具和量具的所有糾正措施。 ? Tools and gauges must be delivered, set up, and approved in their specified facilities before the Production Trial Run. 產(chǎn)品試生產(chǎn)前工具和量具必須以制定的設(shè)施交付、安裝和批準(zhǔn)。 154 A P Q P S t a t u s R e p o r t i n g P r o c e s sManufacturing Process Flow (13) 制造過程流程( 13) This element is a graphic representation of the current or proposed sequence of the manufacturing process to ensure that the process definition, PFMEA, and Control Plans can be created and analyzed in the appropriate sequence. 本要素制造過程的當(dāng)前的或建議的次序的圖解表示,以確保以適當(dāng)?shù)拇涡蚪⒑头治鲞^程定義、 PFMEA 和控制計(jì)劃。 156 A P Q P S t a t u s R e p o r t i n g P r o c e s sManufacturing Process Flow Expectations 制造過程流程期望 Manufacturing Process Flow general expectations are that: 制造過程流程總的期望是: ? A crossfunctional team led by VO Engineering develops a Manufacturing Process flowchart to serve as an input to PFMEAs. 由 VO 工程領(lǐng)導(dǎo)的橫向職能小組開發(fā)制造過程流程圖作為 PFMEA 的輸入。 ? The process flowcharts are developed using PFMEAs and surrogate processes to serve as input for new processes and technologies. 使用 PFMEA 和替代的過程開發(fā)過程流程圖,作為新過程和技術(shù)的輸入。 ? The current production flowcharts may be modified to show revisions to the process flow. 可以修改當(dāng)前的生產(chǎn)流程圖,以顯示對(duì)過程流程的修改。 157 A P Q P S t a t u s R e p o r t i n g P r o c e s sProcess FMEA (14) 過程 FMEA (14) The PFMEA is a systematic approach used by a manufacturingresponsible team to ensure that potential processrelated failure modes and their associated causes have been considered and resolved. PFMEA 是制造職責(zé)小組使用的確保已經(jīng)考慮并解決了潛在的與過程相關(guān)的失效模式及其相關(guān)原因的系統(tǒng)化的方法。 159 A P Q P S t a t u s R e p o r t i n g P r o c e s sExpectations 期望 ? All Process FMEAs are prepared by a crossfunctional team led by Manufacturing Engineering following the steps defined in the FMEA guideline. 所有過程 FMEA 以制造工程為領(lǐng)導(dǎo)的橫向職能小組按照 FMEA 指南中定義的步驟進(jìn)行準(zhǔn)備。 ? Process FMEAs must be established any time that: 當(dāng)存在如下事項(xiàng)時(shí),必須建立過程 FMEA: ? New processes, technologies, products, or product features are introduced. 引入新的過程、技術(shù)、產(chǎn)品或產(chǎn)品特征。 ? Quality risks are identified that cannot be resolved through design changes. 確定質(zhì)量風(fēng)險(xiǎn)不能通過設(shè)計(jì)變更加以解決。 ? Major quality concerns have not been resolved during the current production model year. 在當(dāng)前的生產(chǎn)模型年中,沒有解決重大的涉及質(zhì)量的問題。 160 A P Q P S t a t u s R e p o r t i n g P r o c e s sExpectations (Continued) 期望(續(xù)) ? List of remended actions and lessons learned is incorporated in the process (continuous improvement). 將列出的“建議措施”和學(xué)到的經(jīng)驗(yàn)和并在過程(持續(xù)改進(jìn))中。 ? PokeaYoke has been used in addressing corrective actions. 制定糾正措施中使用防錯(cuò)方法( PokeaYoke)。 161 A P Q P S t a t u s R e p o r t i n g P r o c e s sMeasurement System Evaluation (15) 測(cè)量系統(tǒng)評(píng)價(jià)( 15) This element assesses the variation of the measurement system, and determines whether it is acceptable for monitoring the production process. 本要素評(píng)估測(cè)量系統(tǒng)的變差,確定是否可以接受測(cè)量系統(tǒng)監(jiān)控生產(chǎn)過程。 163 A P Q P S t a t u s R e p o r t i n g P r o c e s sExpectations 期望 ? Correlation standards are reached and agreed to with the customer for duplicate gauges or test equipment. 已達(dá)到相同的測(cè)量或試驗(yàn)設(shè)備的相關(guān)標(biāo)準(zhǔn)和顧客的批準(zhǔn)。 ? Gauge instructions and visual aids to ensure appropriate use of gauge and test equipment in production. 測(cè)量指導(dǎo)書和目視輔具確保在生產(chǎn)中適當(dāng)?shù)氖褂脺y(cè)量和試驗(yàn)設(shè)備。 ? All measurement systems (gauges and test equipment) must be modified to reflect the latest engineering part level before the Production Trial Run. 在產(chǎn)品試生產(chǎn)前必須修改所有測(cè)量系統(tǒng)(測(cè)量和試驗(yàn)設(shè)備)以反映最新工程零件等級(jí)。 164 A P Q P S t a t u s R e p o r t i n g P r o c e s sExpectations (Continued) 期望(續(xù)) ? The user/customer must be given the opportunity to review and concur with the gauges and test equipment study results before the Production Trial Run. 產(chǎn)品試生產(chǎn)前使用者 /顧客 ,必須有機(jī)會(huì)評(píng)審和批準(zhǔn)測(cè)量和試驗(yàn)設(shè)備研究結(jié)果。 ? The Measurement System Evaluation must be repeated and approved following all gauge and test equipment modifications. 所有測(cè)量和試驗(yàn)設(shè)備更改后 ,必須重新進(jìn)行測(cè)量系統(tǒng)評(píng)價(jià)并獲得批準(zhǔn)。 ? The Production Control Plan must align with the Measurement Systems Development plan. 生產(chǎn)控制計(jì)劃必須配合測(cè)量系統(tǒng)開發(fā)計(jì)劃。 ? Gauge Repeatability and Reproducibility studies must be conducted on all measurement systems. 所有測(cè)量系統(tǒng)必須進(jìn)行量具重復(fù)性和再現(xiàn)性研究。 165 A P Q P S t a t u s R e p o r t i n g P r o c e s sPreLaunch Control Plan (16) 試生產(chǎn)控制計(jì)劃( 16) This is a description of the dimensional measurements and material/functional inprocess tests or checks that occur after prototype builds, but before full production 對(duì)發(fā)生在樣件制造后,全面生產(chǎn)前的尺寸測(cè)量、過程中材料 /功能試驗(yàn)或檢查的描述。 167 A P Q P S t a t u s R e p o r t i n g P r o c e s sExpectations 期望 ? Legitimate/appropriate inspection sample s