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nition, PFMEA, and Control Plans can be created and analyzed in the appropriate sequence. 本要素制造過程的當(dāng)前的或建議的次序的圖解表示,以確保以適當(dāng)?shù)拇涡蚪⒑头治鲞^程定義、 PFMEA 和控制計劃。 156 APQP Status Reporting ProcessManufacturing Process Flow Expectations 制造過程流程期望 Manufacturing Process Flow general expectations are that: 制造過程流程總的期望是: ? A crossfunctional team led by VO Engineering develops a Manufacturing Process flowchart to serve as an input to PFMEAs. 由 VO 工程領(lǐng)導(dǎo)的橫向職能小組開發(fā)制造過程流程圖作為 PFMEA 的輸入。 ? The process flowcharts are developed using PFMEAs and surrogate processes to serve as input for new processes and technologies. 使用 PFMEA 和替代的過程開發(fā)過程流程圖,作為新過程和技術(shù)的輸入。 ? The current production flowcharts may be modified to show revisions to the process flow. 可以修改當(dāng)前的生產(chǎn)流程圖,以顯示對過程流程的修改。 157 APQP Status Reporting ProcessProcess FMEA (14) 過程 FMEA (14) The PFMEA is a systematic approach used by a manufacturingresponsible team to ensure that potential processrelated failure modes and their associated causes have been considered and resolved. PFMEA 是制造職責(zé)小組使用的確保已經(jīng)考慮并解決了潛在的與過程相關(guān)的失效模式及其相關(guān)原因的系統(tǒng)化的方法。 159 APQP Status Reporting ProcessExpectations 期望 ? All Process FMEAs are prepared by a crossfunctional team led by Manufacturing Engineering following the steps defined in the FMEA guideline. 所有過程 FMEA 以制造工程為領(lǐng)導(dǎo)的橫向職能小組按照 FMEA 指南中定義的步驟進(jìn)行準(zhǔn)備。 ? Process FMEAs must be established any time that: 當(dāng)存在如下事項(xiàng)時,必須建立過程 FMEA: ? New processes, technologies, products, or product features are introduced. 引入新的過程、技術(shù)、產(chǎn)品或產(chǎn)品特征。 ? Quality risks are identified that cannot be resolved through design changes. 確定質(zhì)量風(fēng)險不能通過設(shè)計變更加以解決。 ? Major quality concerns have not been resolved during the current production model year. 在當(dāng)前的生產(chǎn)模型年中,沒有解決重大的涉及質(zhì)量的問題。 160 APQP Status Reporting ProcessExpectations (Continued) 期望(續(xù)) ? List of remended actions and lessons learned is incorporated in the process (continuous improvement). 將列出的“建議措施”和學(xué)到的經(jīng)驗(yàn)和并在過程(持續(xù)改進(jìn))中。 ? PokeaYoke has been used in addressing corrective actions. 制定糾正措施中使用防錯方法( PokeaYoke)。 161 APQP Status Reporting ProcessMeasurement System Evaluation (15) 測量系統(tǒng)評價( 15) This element assesses the variation of the measurement system, and determines whether it is acceptable for monitoring the production process. 本要素評估測量系統(tǒng)的變差,確定是否可以接受測量系統(tǒng)監(jiān)控生產(chǎn)過程。 163 APQP Status Reporting ProcessExpectations 期望 ? Correlation standards are reached and agreed to with the customer for duplicate gauges or test equipment. 已達(dá)到相同的測量或試驗(yàn)設(shè)備的相關(guān)標(biāo)準(zhǔn)和顧客的批準(zhǔn)。 ? Gauge instructions and visual aids to ensure appropriate use of gauge and test equipment in production. 測量指導(dǎo)書和目視輔具確保在生產(chǎn)中適當(dāng)?shù)氖褂脺y量和試驗(yàn)設(shè)備。 ? All measurement systems (gauges and test equipment) must be modified to reflect the latest engineering part level before the Production Trial Run. 在產(chǎn)品試生產(chǎn)前必須修改所有測量系統(tǒng)(測量和試驗(yàn)設(shè)備)以反映最新工程零件等級。 164 APQP Status Reporting ProcessExpectations (Continued) 期望(續(xù)) ? The user/customer must be given the opportunity to review and concur with the gauges and test equipment study results before the Production Trial Run. 產(chǎn)品試生產(chǎn)前使用者 /顧客 ,必須有機(jī)會評審和批準(zhǔn)測量和試驗(yàn)設(shè)備研究結(jié)果。 ? The Measurement System Evaluation must be repeated and approved following all gauge and test equipment modifications. 所有測量和試驗(yàn)設(shè)備更改后 ,必須重新進(jìn)行測量系統(tǒng)評價并獲得批準(zhǔn)。 ? The Production Control Plan must align with the Measurement Systems Development plan. 生產(chǎn)控制計劃必須配合測量系統(tǒng)開發(fā)計劃。 ? Gauge Repeatability and Reproducibility studies must be conducted on all measurement systems. 所有測量系統(tǒng)必須進(jìn)行量具重復(fù)性和再現(xiàn)性研究。 165 APQP Status Reporting ProcessPreLaunch Control Plan (16) 試生產(chǎn)控制計劃( 16) This is a description of the dimensional measurements and material/functional inprocess tests or checks that occur after prototype builds, but before full production 對發(fā)生在樣件制造后,全面生產(chǎn)前的尺寸測量、過程中材料 /功能試驗(yàn)或檢查的描述。 167 APQP Status Reporting ProcessExpectations 期望 ? Legitimate/appropriate inspection sample sizes, frequencies, control method, etc. inclusive to prelaunch phase of production are included. 在生產(chǎn)的試生產(chǎn)階段包含合理 /適當(dāng)?shù)臋z驗(yàn)樣本容量、頻率、控制方法等。 ? All product process characteristics for prelaunch control plans are identified and reviewed. 確定和評審試生產(chǎn)控制計劃的所有產(chǎn)品和過程特性。 ? Results from the PBCP and DFMEA provide the outline for the PreLaunch Control Plan. PBCP 和 DFMEA 的結(jié)果提供了試生產(chǎn)控制計劃的概要。 ? The Production Control Plan for the current production model is used to assist in the development of the PreLaunch Control Plan if APQP Elements 8 and 13 have not been initiated. 如果 APQP 要素 8 和 13 還未啟動,使用當(dāng)前生產(chǎn)模式的生產(chǎn)控制計劃協(xié)助開發(fā)試生產(chǎn)控制計劃。 168 APQP Status Reporting ProcessOperator Process Instructions (17) 操作工過程指導(dǎo)書( 17) ? This element describes the details of the controls and actions that operating personnel must perform to produce quality products. 本要素描述操作人員為生產(chǎn)質(zhì)量合格的產(chǎn)品所必須執(zhí)行的控制和措施的詳細(xì)情況。 ? These instructions are divided into two major ponents: 這些指導(dǎo)書分為兩個主要部分: ? Description of the process 過程描述 ? Operator instructions 操作供指導(dǎo)書 170 APQP Status Reporting ProcessExpectations 期望 ? A pleted Operator Process Instructions package. 完成的整套操作工過程指導(dǎo)書。 ? Instructions developed to be used during a production trial run to ensure the process performs as intended. 在產(chǎn)品試生產(chǎn)中使用開發(fā)的指導(dǎo)書以確保過程按預(yù)期執(zhí)行。 ? Operator Process Instructions describe all process steps necessary to produce a quality product. The training instructions must include: 操作工過程指導(dǎo)書描述了生產(chǎn)質(zhì)量合格的產(chǎn)品所需的所有過程步驟。培訓(xùn)指導(dǎo)書必須包括: ? Detailed instructions 詳細(xì)的指導(dǎo)書 ? Visual aids 目視輔具 ? Any other quality materials necessary to support the production operator 支持生產(chǎn)操作工所需的任何質(zhì)量材料 171 APQP Status Reporting ProcessPackaging Specifications (18) 包裝規(guī)范( 18) This element describes the design and development of the enditem shipment packaging, including interior partitions. 本要素描述產(chǎn)品最后出貨包裝的設(shè)計與開發(fā),包括包裝內(nèi)部的分隔配置。 173 APQP Status Reporting ProcessExpectations 期望 ? Past issues on similar or surrogat