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top working. 制程根本原因:推針執(zhí)行器被用來剔除軌道停滯工作時的殘留元件 Escape Root Cause: The sample size for the post marking test is not sufficient enough to detect PPM mixture levels. 流出根本原因:在打標崗位的抽樣檢查數(shù)對混入水平在 PPM級的不良來說是不足的 System Root Cause 1: The actuators are not included on a preventive maintenance schedule thus allowing actuator to degrade and bee defective. 系統(tǒng)根本原因 1:執(zhí)行器沒有被納入保養(yǎng)計劃,這樣允許執(zhí)行器劣化及沒有效力 System Root Cause 2: Current training plan does not require training verification therefore it was not known that the operator was not following the operating procedure. 系統(tǒng)根本原因 1:目前的培訓(xùn)計劃中沒有要求進行培訓(xùn)效果驗證,所以并不知道操作工沒有遵守作業(yè)程序的規(guī)定 5/30/2023 Rev. Orig 8D Training 36 8D Example 8D案例 D5 Corrective Actions D5 糾正措施 Process Root Cause: Replace actuators on all marking equipment to eliminate residual parts. 制程根原因:在打標機上替換執(zhí)行器以除去殘留部件 Escape Root Cause: Implement 100% quality test post marking to ensure that mixed parts will not be shipped to Heart. 流出根本原因:在打標崗位實施 100%檢查確?;烊氲牟考槐话l(fā)送 Heart公司 System Root Cause 1: Incorporate a part replacement/refurbish program into the existing preventive maintenance schedule to ensure that parts are replace before they cause a problem. 系統(tǒng)根本原因 1:在現(xiàn)有的檢修計劃中增加部件置換 /刷新項目,以確保部件產(chǎn)生問題時被置換 System Root Cause 2: Modify training program to include a verification step prior to granting certification. 系統(tǒng)根本原因 2:修訂培訓(xùn)程序,包含在批準合格前有一個檢驗步驟 5/30/2023 Rev. Orig 8D Training 37 8D Example 8D案例 D6 Implement Corrective Actions D6 實施糾正措施 Process Root Cause: Completed by A. May on 5/10/02. Several lots were processed through the marking machine and the push pin properly removed the residual parts. 制程根本原因: A. May 于 5/10/02完成打標機打標多個批次時,推針可正確的推離殘留部件 Escape Root Cause: Completed by B. Bell on 5/10/02. Several mixed devices were placed through the tester to verify that the test program would remove all defective units. All incorrect devices were removed. 流出根本原因: B. Bell 于 5/10/02完成多臺混料裝置被安置在檢查儀上以驗證檢查程序可以剔除不良品,所有不好的測量儀已被移走 System Root Cause 1: Projected pletion 6/1/02 by A. May. 系統(tǒng)根本原因 1: A. May 已于 6/1/02完成 System Root Cause 2: Projected pletion 6/15/02 by N. Philips. 系統(tǒng)根本原因 2: N. Philips 已于 6/15/02完成 5/30/2023 Rev. Orig 8D Training 38 8D Example 8D 案例 D7 Prevent Recurrence 防止再發(fā) ? Update FMEA and Control Plan to reflect corrective actions. Completed by R. Neil on 5/10/02 反映糾正措施的 FMEA及控制計劃的更新已于 5/10/02被 R. Neil 完成 ? Update training and PM procedures to reflect corrective actions. Projected Completion 6/15/02 by N. Philips 反映糾正措施的培訓(xùn)和 PM程序的更新已于 6/15/02被 N. Philips完成 ? Add part counter to marking equipment to measure parts in and out to ensure that all units are accounted for. Projected pletion 6/15/02 by A. May A. May 已于 6/15/02完成了在打標機上增加計數(shù)器以記錄流入和流出的部件數(shù)量的項目,以確保所有單件被正確計數(shù) ? Place an alarm that will sound if the push pin does not operate. Projected pletion 6/15/02 by A. May A. May 已于 6/15/02完成了在推針無法動作時增加報警器的項目 5/30/2023 Rev. Orig 8D Training 39 Protect The Customer 保護客戶 ? We must take customer issues personally, responding with urgency and decisiveness to quickly resolve them. 我們必須親自處理客戶問題,緊急和明確的反應(yīng),以快速解決問題 ? Quick implementation of solutions that eliminate the problem forever, across all relevant products, processes and applications. 針對所有相關(guān)產(chǎn)品、制程和應(yīng)用,快速采取解決方案,以徹底消除問題 ? Self impose containment, without hesitation, where variation is an issue or the rootcause is not known and eliminated. 倉促、自我欺瞞的圍堵措施若被實施,則變差作為問題或根本原因不會被知道和消除 ? Everyone in the anization must be accountable for quality improvement. 任何組織成員均應(yīng)致力于品質(zhì)改善 ? We must change our expectation, behavior, and accountability。 only accepting, and giving, the customer excellence! 我們必須完善我們的愿望、行為和責任,不僅僅是接受和付出,實現(xiàn)客戶卓越 5/30/2023 Rev. Orig 8D Training 40 Vishay Management Expectations Vishay 經(jīng)營期望 Working together in an open and honest way we can exceed our customers’ expectations! 開放和誠實的合作態(tài)度 —我們將超越顧客的期望 ! If we do not make Changes, Nothing will Change! Must Want To Make A Difference Personalize It. Achieve Results! 如果我們不求變革,將不會有任何變化 ! 力求創(chuàng)新 ! 人性化 ! 達成結(jié)果 ! 5/30/2023 Rev. Orig 8D Training 41 謝謝觀看 /歡迎下載 BY FAITH I MEAN A VISION OF GOOD ONE CHERISHES AND THE ENTHUSIASM THAT PUSHES ONE TO SEEK ITS FULFILLMENT REGARDLESS OF OBSTACLES. BY FAITH I BY FAITH