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to reducing overall cycle time and the success rate.( 管理深信一致的和有紀(jì)律的做法,新產(chǎn)品/技術(shù)/服務(wù)的推出是一個(gè)重要的進(jìn)程可以提高整體效率。) Management requires the development of FMEA or equivalent for all new products. (管理規(guī)定開(kāi)發(fā)失效模式分析或同等所有的新產(chǎn)品。) organization with design responsibility utilize advanced puter simulation and design tools, such as: CAD, Pro, simulation etc. This results in best in class new product design cycle time and a petitive edge in bringing new products to market. (供貨商設(shè)計(jì)負(fù)責(zé)利用計(jì)算機(jī)仿真和設(shè)計(jì)工具,如:計(jì)算機(jī)輔助設(shè)計(jì),專(zhuān)業(yè)版,仿真等。目的是一流的新產(chǎn)品設(shè)計(jì)周期時(shí)間縮短而加大競(jìng)爭(zhēng)優(yōu)勢(shì),將新產(chǎn)品推向市場(chǎng)。)Comments / Objective Evidence:Score: 3The New program management outlines set of appropriate processes, activities, tasks involved in New Product stages as to Kick off, Prototype, EVT, DVT, Pilot and Mass Prouction. This process is stipulated in QP2601, New Programs Management Procedure. PPAP amp。 PSO documents are not tracked previously. Some processes quality data are manually tracked while some is tracked by in line quality system. 6. Supplier Certification Program(供應(yīng)商確認(rèn)程序)Is there an effective supplier certification program or equivalent supplier continuous quality improvement program?( 是否供應(yīng)商有一個(gè)有效的認(rèn)證計(jì)劃或持續(xù)質(zhì)量改進(jìn)計(jì)劃?) (This question refers to how the organization being audited manages its suppliers.)( 本問(wèn)題涉及組織其供應(yīng)商如何被審計(jì)管理。)SCORE 1: There is no supplier improvement program. (沒(méi)有供應(yīng)商的改進(jìn)計(jì)劃)SCORE 2: The organization is beginning to define their needs for supplier quality improvement. (組織已確定其需要供應(yīng)商質(zhì)量改進(jìn)) A few areas of the business are working with specific suppliers to improve the quality of procured products. (少數(shù)地區(qū)正在與特有供應(yīng)商的品質(zhì)提高而采購(gòu)產(chǎn)品。) A program has been defined for the continuous quality improvement of procured products and services. (為質(zhì)量持續(xù)改進(jìn)的產(chǎn)品和服務(wù)的采購(gòu)項(xiàng)目已被確定。) Some major areas of the business actively utilize this program with their key suppliers. (一些主要地區(qū)積極利用這一計(jì)劃確定主要供應(yīng)商。) Some managers are supportive of supplier quality improvement efforts.( 供應(yīng)商一些管理人支持并努力改進(jìn)質(zhì)量。)SCORE 3: The organization’s procured products and services quality improvement program includes supplier certification procedures and criteria. (該組織的采購(gòu)產(chǎn)品和服務(wù)質(zhì)量改進(jìn)計(jì)劃包括供應(yīng)商的認(rèn)證程序和標(biāo)準(zhǔn)。) Most areas of the business participate in the program and some suppliers have been certified. (大多數(shù)地區(qū)參加該項(xiàng)目和一些供應(yīng)商已被認(rèn)證。) A policy exists which allows customer verification of supplied material. It is part of the purchasing agreement/order, if required. (讓客戶(hù)核查提供材料的政策是購(gòu)買(mǎi)協(xié)議/訂單的一部分,如果需要的話。) Records pertaining to quality and performance improvement programs with suppliers and supplier certification are retained as quality records.( 記錄有關(guān)的質(zhì)量和性能改進(jìn)計(jì)劃與供應(yīng)商和供應(yīng)商的認(rèn)證保留質(zhì)量記錄。)SCORE 4: Most of the organization’s suppliers are active in the supplier quality improvement program. Quality performance monitoring through scorecards or similar method is utilized.( 大多數(shù)組織的供應(yīng)商積極參與供應(yīng)商質(zhì)量改進(jìn)計(jì)劃。質(zhì)量指標(biāo)的監(jiān)測(cè)通過(guò)記分卡或利用類(lèi)似的方法。) Many key suppliers are certified.( 許多主要供應(yīng)商被認(rèn)證) There is a defined early supplier involvement program that is used with many key suppliers.( 界定早期供應(yīng)商參與計(jì)劃。) There is evidence that the supplier improvement activities are having positive results on total cost of quality and improved product quality.( 證據(jù)表明供應(yīng)商改進(jìn)活動(dòng)對(duì)總成本的花費(fèi)和提高產(chǎn)品質(zhì)量的有積極作用。)SCORE 5: The supplier quality improvement program is exceptionally well defined.( 供應(yīng)商質(zhì)量改進(jìn)計(jì)劃是極其明確的。) Onsite supplier audits are conducted. Documented meetings are held regularly with suppliers to review performance and progress on corrective actions.(供應(yīng)商進(jìn)行審計(jì)。記錄并定期舉行會(huì)議審查與供應(yīng)商的業(yè)績(jī)和取得的進(jìn)展及錯(cuò)誤糾正行動(dòng)。) The early supplier involvement program is actively used. The organization and their suppliers work as partners throughout the launch process.(供應(yīng)商積極并盡早參與計(jì)劃的實(shí)施。組織和他們的供應(yīng)商作為合作伙伴協(xié)同工作存在整個(gè)生產(chǎn)過(guò)程中) As required, the organization actively involves customers in the supplied material conformance process on site or at the suppliers’ site. (視需要積極使客戶(hù)提供的材料的或供應(yīng)商參與該組織的質(zhì)量改進(jìn)計(jì)劃) Certification of suppliers has resulted in quantified cost savings.( 認(rèn)證的供應(yīng)商成本節(jié)約) There is evidence that certified suppliers are rewarded as preferred suppliers when making sourcing decisions.(認(rèn)證供應(yīng)商的回報(bào)像首選供應(yīng)商采購(gòu)決定的一樣。) Comments / Objective Evidence:Score: 4Supplier qualification procedure QA010 defines the process of selection, evaluation and qualification of a potential supplier in supplying direct materials. Supplier qualification is divided into 2 parts, 1. ponent/part qualification which is done by CQE, refer to QP3531, 2. on site qualification conducted by SQE using Emerson supplier audit checklist ESAC200704B, passing score 70%.60% spend suppliers are on scorecard. Scorecard procedure SQGA003004. Scorecard criteria – quality 20%, delivery 20%, price 20%, service 20% amp。 technology 20%. In terms of qualify, supplier is measured against PPM (no of reject/no of receipts), demerits if there is field quality, safety line purging issue, SCAR delays, FA cycle time, quality program pliance, QS audit results, reviving discrepancy, FA, no of SCAR.Monthly SQE review meeting to identify improvement plans. Minutes taken and follow up in next month review.There is evidence that the supplier improvement activities are having positive results on total cost of quality and improved product quality.Observations/Items for improvement done after audit have not followed up corrective actions. Need to add this as a todo in the procedure.7. Capability / Qualification of New Products(新產(chǎn)品性能/鑒定)Is the capability of each operation, which controls criticaltofunction characteristics for new products, fully qualified?( 是否有控制關(guān)鍵的功能特點(diǎn)且完全合格的的新產(chǎn)品能力?)SCORE 1: There is no evidence of statistical data being collected to determine the capability of operations and processes used to produce new products.(統(tǒng)計(jì)數(shù)據(jù)被收集以確定是否有能力和程序用來(lái)生產(chǎn)新的產(chǎn)品。) SCORE 2: Some statistical data is being collected from a few critical operations/processes.(從幾個(gè)關(guān)鍵的操作/工序收集一些統(tǒng)計(jì)數(shù)據(jù)) There is evidence that a few processes have been characterized.(一些操作工序有其自身