【文章內(nèi)容簡介】 aging PRODUCTION CONTROL MRP Daily Order 30/60/90 day Forecasts Weekly Release 6week Forecasts Daily Ship Schedule Weekly Schedule State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily I ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R I 1600 L 850 R I S. WELD 1 4600 L 2400 R 1 i , i I STAMPING I Coils 5 days C/T = 1 seconds C/O = 1 hour Uptime = 85% 27,600 sec./shift EPE = 2 weeks 200 T STAMPING Michigan Steel Co. 500 ft. coils Tues. + Thurs. 青島精益長征企業(yè)管理顧問有限公司 價值傳遞 ——構(gòu)建精益企業(yè)！ 庫存天數(shù) = 現(xiàn)有量 日顧客需求 加入時間線 ? 生產(chǎn)周期是所有在各過程中操作的時間（增值時間） ? 庫存時間是庫存通過價值流排隊的時間 . 青島精益長征企業(yè)管理顧問有限公司 價值傳遞 ——構(gòu)建精益企業(yè)！ 目前狀態(tài)圖 C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift 1 second 39 sec. 62 sec. 40 sec. Value Added Time = 188 sec. 46 sec. 5 days days days days 2 days days Production Leadtime days = State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily SHIPPING Staging I ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 I 1600 L 850 R S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R I S. WELD 1 4600 L 2400 R 1 C/T = 39 seconds C/O = 10 minutes Uptime = 100% 2 Shifts 27,600 sec/shift I STAMPING I Coils 5 days C/T = 1 seconds C/O = 1 hour Uptime = 85% 27,600 sec./shift EPE = 2 weeks 200 T Michigan Steel Co. 500 ft. coils Tues. + Thurs. PRODUCTION CONTROL MRP Weekly Schedule Daily Ship Schedule 4600 L 2400 R 7000 247。 920 = days Daily Order 30/60/90 day Forecasts Weekly Release 6week Forecasts 青島精益長征企業(yè)管理顧問有限公司 價值傳遞 ——構(gòu)建精益企業(yè)！ 識別機會 ? 目前的狀態(tài)圖表明“正在”所發(fā)生的 ? 它展示了浪費的步驟和瓶頸 ? 它幫助目視操作者如何能夠合并“流動” ? 它幫助你看到哪里需要“拉動”體系 ? 它幫助如何改進(jìn)影響 價值流 青島精益長征企業(yè)管理顧問有限公司 價值傳遞 ——構(gòu)建精益企業(yè)！ 目前狀態(tài)圖 C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift 1 second 39 sec. 62 sec. 40 sec. Value Added Time = 188 sec. 46 sec. 5 days days days days 2 days days Production Leadtime days = State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily SHIPPING Staging I ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 I 1600 L 850 R S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R I S. WELD 1 4600 L 2400 R 1 C/T = 39 seconds C/O = 10 minutes Uptime = 100% 2 Shifts 27,600 sec/shift I STAMPING I Coils 5 days C/T = 1 seconds C/O = 1 hour Uptime = 85% 27,600 sec./shift EPE = 2 weeks 200 T Michigan Steel Co. 500 ft. coils Tues. + Thurs. PRODUCTION CONTROL MRP Weekly Schedule Daily Ship Schedule Daily Order 30/60/90 day Forecasts Weekly Release 6week Forecasts 青島精益長征企業(yè)管理顧問有限公司 價值傳遞 ——構(gòu)建精益企業(yè)！ 目前狀態(tài)圖 Michigan Steel Co. 500 ft. coils Tues. + Thurs. C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift “flow” cell pull pull State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily Daily Ship Schedule Weekly Schedule PRODUCTION CONTROL MRP SHIPPING Staging I ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 I 1600 L 850 R S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R I S. WELD 1 4600 L 2400 R 1 C/T = 39 seconds C/O = 10 minutes Uptime = 100% 2 Shifts 27,600 sec/shift I STAMPING I Coils 5 days C/T = 1 seconds C/O = 1 hour Uptime = 85% 27,600 sec./shift EPE = 2 weeks 200 T pull Weekly Release 6week Forecasts Daily Order 30/60/90 day Forecasts 1 second 39 sec. 62 sec. 40 sec. Value Added Time = 188 sec. 46 sec. 5 days days 2 days days Production Leadtime days = days days 青島精益長征企業(yè)管理顧問有限公司 價值傳遞 ——構(gòu)建精益企業(yè)！ 精益長征企業(yè)管理顧問 價值流圖 “將來的狀態(tài) ” 青島精益長征企業(yè)管理顧問有限公司 價值傳遞 ——構(gòu)建精益企業(yè)！ 產(chǎn)品族 目前狀態(tài)圖 將來狀態(tài)圖 工作計劃 價值流圖步驟 青島精益長征企業(yè)管理顧問有限公司 價值傳遞 ——構(gòu)建精益企業(yè)！ 將來狀態(tài)的問題 要 求 1. 理想的操作時間 (節(jié)拍時間 )? 2. 建立成品超市或直接發(fā)貨 ? 材料流 3. 哪里能夠使用持續(xù)的流動 ? 4. 哪里需要超市拉動系統(tǒng) ? 信息流 5. 哪個是“觸發(fā)器”的過程 ? 6. 如何均衡混合生產(chǎn) ? ? 改進(jìn) 8. 哪里需改進(jìn)來實現(xiàn)？ 青島精益長征企業(yè)管