【文章內(nèi)容簡(jiǎn)介】 ithin the program’s specifications。 and whether the crossfunctional team established a formal feasibility process and document. 小組可行性要素決定被提議的設(shè)計(jì)是否可以依據(jù)規(guī)范進(jìn)行制造?？缏毮茉O(shè)計(jì) /制造評(píng)審小組建立一個(gè)正式的可行性過(guò)程和相應(yīng)文件。 24 Copyright 169。 2023 Ford Motor Company. All rights reserved. Element Process Phase APQP Element Breakdown 4 – DFMEA 設(shè)計(jì)失效模式效果分析 Product Design Development STA Role N/A ? Creating a list of potential Special Characteristics (YC, YS) resulting from DFMEA by a cross function team 跨功能小組創(chuàng)建 DFMEA并 識(shí)別潛在特殊特性清單（ YC， YS） ? Addressing lessons learned and quality issues found in element two, Customer Input Requirement 考慮客戶(hù)輸入要求中的歷史經(jīng)驗(yàn)及質(zhì)量問(wèn)題 ? Ensuring that the DFMEA info is sent to PFMEA teams, including the special characteristics list information 確保DFMEA中的信息傳遞到 PFMEA中，包括特殊特性清單 The Design Failure Mode and Effects Analysis (DFMEA) element establishes whether all potential design failure modes and their associated causes have been considered, including all lessons 能的潛在設(shè)計(jì)失效模式及其可能的原因，同時(shí)考慮到歷史經(jīng)驗(yàn)，避免晚期更改。 25 Copyright 169。 2023 Ford Motor Company. All rights reserved. FMEA( Failure Mode Effects Analysis) – Definition定義 ? Identify potential failure modes ? 識(shí)別潛在的失效模式 ? Identify and prioritize actions to reduce the chance of the potential failure occurring ? 識(shí)別并優(yōu)化活動(dòng)，以降低潛在失效的發(fā)生機(jī)會(huì) Structured group of activities which ... FMEA包含了一系列的活動(dòng)，包括： 失效 數(shù) 應(yīng)用 FEMA前后失效可能 發(fā)生的時(shí)間 數(shù)量 量產(chǎn)時(shí)間 FMEA Type種類(lèi)： CFMEA DFMEA PFMEA MFMEA 26 Copyright 169。 2023 Ford Motor Company. All rights reserved. FMEA Working Model應(yīng)用方式 功能、 特性或要求 是什么？ 會(huì)產(chǎn)生 什么結(jié) 果？ 結(jié)果 有多嚴(yán) 重？ 問(wèn)題的 原因是 什么？ 問(wèn)題發(fā) 生的頻 率是？ 如何阻 止或探 測(cè)問(wèn)題 的發(fā)生？ 問(wèn)題探 測(cè)方法 是否有 效？ 發(fā)生了什么問(wèn)題？ ?沒(méi)有功能 ?部分 /過(guò)多功能 ?功能隨時(shí)間衰減 ?間歇性功能 ?非預(yù)計(jì)功能 如何進(jìn)行控制？ ?設(shè)計(jì)變更 ?過(guò)程變更 ?特殊控制 ?變更接受標(biāo) 準(zhǔn)或程序 27 Copyright 169。 2023 Ford Motor Company. All rights reserved. FMEA (with Robustness Linkages) Process FMEA（ 有穩(wěn)健聯(lián)系的）過(guò)程 Boundary Diagram 界限圖 Interface Matrix 接口矩陣 PDiagram P圖 FMEA (with Robustness Linkages) FMEA（ 有穩(wěn)健聯(lián)系的） Robustness and Reliability Checklist 穩(wěn)健和可靠的檢查清單 Design Verification Plan (DVP) 設(shè)計(jì)驗(yàn)證計(jì)劃 Qualifies and clarifies the relationships between Systems 鑒定并說(shuō)明系統(tǒng)之間的關(guān)系 Identifies and quantifies the strength of System Interactions 識(shí)別并量化系統(tǒng)之間的相互作用 Identifies Noise and Control Factors and Error States 識(shí)別噪音，控制因素和誤差狀態(tài) Summarizes Error States, Noise Factors, and associated Design Controls 總結(jié)誤差狀態(tài)，噪音因素和相關(guān)設(shè)計(jì)控制圖 28 Copyright 169。 2023 Ford Motor Company. All rights reserved. Element Process Phase APQP Element Breakdown 6 Design Verification Plan Report (DVPR)設(shè)計(jì)驗(yàn)證計(jì)劃與報(bào)告 Product Design Development STA Role N/A ? Identify any specific tests, methods, equipment, acceptance criteria, sample sizes, design level, and timing識(shí)別所有關(guān)鍵的測(cè)試項(xiàng)目、方法、設(shè)備、接受標(biāo)準(zhǔn)、樣本容量、設(shè)計(jì)級(jí)別和試驗(yàn)時(shí)間 ? Document plans and reports for design verification紀(jì)錄并報(bào)告設(shè)計(jì)驗(yàn)證結(jié)果（ DV結(jié)果） ? Produce action plans for any test result that does not meet design specifications制定無(wú)法滿(mǎn)足設(shè)計(jì)規(guī)范的失敗測(cè)試的行動(dòng)計(jì)劃。 This element refers to testing of the functionality, reliability, and durability of the design, to establish that it is fit for use in its intended environment. It applies to all programs that have an engineering design phase. DVP should be pleted before CP ，可靠性及設(shè)計(jì)耐久性測(cè)試，通過(guò)該測(cè)試確保產(chǎn)品適合應(yīng)用于所期望的應(yīng)用環(huán)境。它應(yīng)用于所有項(xiàng)目的工程設(shè)計(jì)階段。 DVP應(yīng)該在 CP前完成。 29 Copyright 169。 2023 Ford Motor Company. All rights reserved. Element Process Phase APQP Element Breakdown 7 – Subcontractor APQP Status 分供方 APQP狀態(tài) Product Design Development STA Role Support ? APQP/Phased PPAP requirements are cascaded to subcontractors將 APQP和 Phased PPAP的要求傳達(dá)給分供應(yīng)商。 ? Identify potential critical subsuppliers， Provide “critical” subsupplier list to customer for ，提供關(guān)鍵分供方清單給客戶(hù)批準(zhǔn)。 ? Suppliers monitor APQP status and assess subcontractor risk and monitor resolution of issues供應(yīng)商評(píng)估分供方的 APQP狀態(tài)并監(jiān)控相應(yīng)問(wèn)題的解決。 ? Insure suppliers track PPAP status of subcontractors確保供應(yīng)商追蹤分供方的 PPAP狀態(tài)。 The Subcontractor APQP Status element addresses the condition of external contractors’ and subcontractors’ APQP process. Ford mandates that all Tier 1s manage their subsuppliers and below using an APQP format. 分供方 APQP狀態(tài)表明了外部分供方的狀態(tài)及其 APQP過(guò)程。福特強(qiáng)制性要求所有一級(jí)供應(yīng)商必須用 APQP的形式管理分供方。 30 Copyright 169。 2023 Ford Motor Company. All rights reserved. Element Process Phase APQP Element Breakdown 11 – Drawings and Specifications 圖紙與規(guī)范 Product Design Development STA Role N/A ? Identify Critical Characteristic(s) (CC) Significant Characteristic(s) (SC) on drawings or attached documents識(shí)別圖紙及相關(guān)文件的CC/SC項(xiàng)目。 ? Drawings and specifications include 圖紙和規(guī)范包括： ? Engineering specification tests 工程規(guī)范測(cè)試項(xiàng)目 ? Product validation test requirements PV測(cè)試要求 ? Identify material specifications and IMDS requirement 材料規(guī)范及 IMDS要求 ? Tolerances and part specifications are patible with accepted standards for gauges and equipment to satisfy fit and function requirements 為滿(mǎn)足零件的匹配及功能要求，零件的公差及規(guī)范與相應(yīng)的檢具及設(shè)備相一致。 This element provides an evaluation of the development of targets and specifications to be inputs to the design process and 的評(píng)估，它們被定義為設(shè)計(jì)過(guò)程（如， VDS/SDS/CDS）和圖紙（包括所有工程圖紙、CAD數(shù)據(jù)、材料規(guī)范和工程規(guī)范）的輸入。 31 Copyright 169。 2023 Ford Motor Company. All rights reserved. Element Process Phase APQP Element Breakdown 9 – Prototype Build Control Plan (PBCP) 樣件控制計(jì)劃 Prototype Build STA Role Support ? Review all significant and critical characteristics of the product and process 評(píng)審所有產(chǎn)品及過(guò)程的 CC/SC特性 ? The process parameter conditions (., tolerances) must be documented, including all special tooling, manufacturing, and assembly 、制造、裝配過(guò)程參數(shù)。 ? Implement lessons learned 應(yīng)用歷史經(jīng)驗(yàn) ? Review, facilitate, and monitor resolution of issues from build 評(píng)估、推動(dòng)制造過(guò)程中產(chǎn)生的問(wèn)題的解決。 The Prototype Build Control Plan element supports the