【文章內(nèi)容簡介】 tation 13 Appearance Approval Report 14 Sample Production Parts 15 Master Sample 18 PPAP Warrant PPAP Warrant (element 18) RunatRate for all production streams (element 1 – 8, 16, 17) Quality Verification for all production streams (element 9 – 15) Capacity Analysis Report PPAP Warrant (element 18) Have RunatRates (Phase 0) been conducted and Quality Verifications (Phase 1) been satisfied for ALL production streams? INPUTS Released design [1,2,3 4] Trained supplier production operators Subsupplier(s) material status from Tierx RR Job 1 Location (final site line) Quantity of parts required as defined by customer (default 300 consecutive parts) Production process including control plan, flow diagram instructions Process parameters [5,6 7] Production Tools, Facilities Gauging [8,16 17] EVENT: Conduct Run at Rate Planned production cycle times required to support Daily Production Volume Outputs from the event STATUS: Phase 0 Completed Implement Corrective Action on Input Was the PreLaunch Control Plan followed? Were the prescribed number of acceptable parts produced? Were the parts produced in the defined period? Did all operations meet their planned cycle time ? Yes Yes Yes Yes No No No No Are the RunRate input requirements in place for the production stream? Yes START No Capacity Analysis Worksheet Status Tracking Database 1 4 Proceed to next page Required Inputs Submit to Customer Note: [x] refers to the Element Number in PPAP 4th Edition that will assist in confirming requirements Phase 0 RunatRate 1 設(shè)計記錄 2 工程變更文件 3 – 顧客工程批準 4 設(shè)計 FMEA 5 過程流程圖 6 過程 FMEA 7 控制計劃 8 測量系統(tǒng)分析 16 – 檢查輔具 17 – 顧客特殊要求 產(chǎn)能分析報告 交運制造 Phase 0: 節(jié)拍生產(chǎn) 輸入 設(shè)計發(fā)布 (PPAP 1, 2, 3, 4) 供應(yīng)商應(yīng)該有可銷售產(chǎn)品的設(shè)計記錄 ，包括 下層件 的詳細信息。 所有的電子檔數(shù)據(jù)，都需要有 硬拷貝 的文件來進行追蹤，以及評審。 Start Released Design [1, 2, 3, 4] Trained supplier production operators Subsupplier(s) material status from TierX RunatRate Quantity of parts required as defined by customer (default 300 consecutive parts) Job 1 location (final site and line) Production process including control plan, flow diagram instructions, and Process Parameters [5, 6, 7] Production tools, facilities, and gauging [8, 16, 17] Planned production cycle times required to support daily production volume Are the RunatRate input requirements in place for the production stream? Was the prelaunch Control Plan followed? Were the prescribed number of acceptable parts produced? Were the parts produced in the defined period? Did all operations meet their planned cycle time? Implement corrective action on input EVENT: Conduct RunatRate STATUS: Phase 0 Complete Capacity Analysis Report Status Tracking Database 4 1 YES NO NO NO NO NO YES YES YES Submit to customer Outputs from the event YES 交運制造 Phase 0: 節(jié)拍生產(chǎn) 輸入 經(jīng)過培訓 的操作員 供應(yīng)商必須出示證據(jù)，以證明所有涉及到的現(xiàn)場操作員，已經(jīng)得到了針對新模具、設(shè)備、流程等方面的培訓。 Start Released Design [1, 2, 3, 4] Trained supplier production operators Subsupplier(s) material status from TierX RunatRate Quantity of parts required as defined by customer (default 300 consecutive parts) Job 1 location (final site and line) Production process including control plan, flow diagram instructions, and Process Parameters [5, 6, 7] Production tools, facilities, and gauging [8, 16, 17] Planned production cycle times required to support daily production volume Are the RunatRate input requirements in place for the production stream? Was the prelaunch Control Plan followed? Were the prescribed number of acceptable parts produced? Were the parts produced in the defined period? Did all operations meet their planned cycle time? Implement corrective action on input EVENT: Conduct RunatRate STATUS: Phase 0 Complete Capacity Analysis Report Status Tracking Database 4 1 YES NO NO NO NO NO YES YES YES Submit to customer Outputs from the event YES 交運制造 Phase 0: 節(jié)拍生產(chǎn) 輸入 顧客定義的 生產(chǎn)量 ?一般默認為 300件連續(xù)性的產(chǎn)品 供應(yīng)商必須使用計劃的量產(chǎn)狀態(tài)下的節(jié)拍，設(shè)備，人員和至少一套模具來進行此次生產(chǎn)。 Start Released Design [1, 2, 3, 4] Trained supplier production operators Subsupplier(s) material status fr