【正文】 2. 必須 從已生產(chǎn)的成品中 待交付狀態(tài)抽取樣本 3. 產(chǎn)品 審核所需零件抽樣數(shù)量應(yīng)根據(jù)產(chǎn)品復(fù)雜程度和以往的 經(jīng)驗一般 來說 一個零件號至少要抽 5~10 件 ,要求供應(yīng)商制定立即整改措施，在 整 改 措施和結(jié)果得到批準前，所有相關(guān)貨品處于隔離狀態(tài)。 ?所有的 過程參數(shù) ，必須在節(jié)拍生產(chǎn)前完成驗證并確認。 所有的電子檔數(shù)據(jù)，都需要有 硬拷貝 的文件來進行追蹤，以及評審。交運制造 FORD流程簡介 —上海交運集團股份有限公司汽車零部件制造分公司 1 交運制造 早期參與 團隊 標準化 管理 /匯報 采用唯一的，全球通用到，有紀律的流程 盡量減少返工和重復(fù)。 Start Released Design [1, 2, 3, 4] Trained supplier production operators Subsupplier(s) material status from TierX RunatRate Quantity of parts required as defined by customer (default 300 consecutive parts) Job 1 location (final site and line) Production process including control plan, flow diagram instructions, and Process Parameters [5, 6, 7] Production tools, facilities, and gauging [8, 16, 17] Planned production cycle times required to support daily production volume Are the RunatRate input requirements in place for the production stream? Was the prelaunch Control Plan followed? Were the prescribed number of acceptable parts produced? Were the parts produced in the defined period? Did all operations meet their planned cycle time? Implement corrective action on input EVENT: Conduct RunatRate STATUS: Phase 0 Complete Capacity Analysis Report Status Tracking Database 4 1 YES NO NO NO NO NO YES YES YES Submit to customer Outputs from the event YES 交運制造 Phase 0: 節(jié)拍生產(chǎn) 輸入 經(jīng)過培訓(xùn) 的操作員 供應(yīng)商必須出示證據(jù)，以證明所有涉及到的現(xiàn)場操作員，已經(jīng)得到了針對新模具、設(shè)備、流程等方面的培訓(xùn)。 Start Released Design [1, 2, 3, 4] Trained supplier production operators Subsupplier(s) material status from TierX RunatRate Quantity of parts required as defined by customer (default 300 consecutive parts) Job 1 location (final site and line) Production process including control plan, flow diagram instructions, and Process Parameters [5, 6, 7] Production tools, facilities, and gauging [8, 16, 17] Planned production cycle times required to support daily production volume Are the RunatRate input requirements in place for the production stream? Was the prelaunch Control Plan followed? Were the prescribed number of acceptable parts produced? Were the parts produced in the defined period? Did all operations meet their planned cycle time? Implement corrective action on input EVENT: Conduct RunatRate STATUS: Phase 0 Complete Capacity Analysis Report Status Tracking Database 4 1 YES NO NO NO NO NO YES YES YES Submit to customer Outputs from the event YES 交運制造 [20] Phase 0: 節(jié)拍生產(chǎn) 輸入 生產(chǎn)過程包括控制計劃，過程流程圖和過程參數(shù) [PPAP 5,6,7] ?供應(yīng)商必須有一個能夠清晰描述生產(chǎn)步驟和順序的 過程流程圖 ?供應(yīng)商必須要有 過程FMEA ?供應(yīng)商必須要有 過程控制計劃 Start Released Design [1, 2, 3, 4] Trained supplier production operators Subsupplier(s) material status from TierX RunatRate Quantity of parts required as defined by customer (default 300 consecutive parts) Job 1 location (final site and line) Production process including control plan, flow diagram instructions, and Process Parameters [5, 6, 7] Production tools, facilities, and gauging [8, 16, 17] Planned production cycle times required to support daily production volume Are the RunatRate input requirements in place for the production stream? Was the prelaunch Control Plan followed? Were the prescribed number of acceptable parts produced? Were the parts produced in the defined period? Did all operations meet their planned cycle time? Implement corrective action on input EVENT: Conduct RunatRate STATUS: Phase 0 Complete Capacity Analysis Report Status Tracking Database 4 1 YES NO NO NO NO NO YES YES YES Submit to customer Outputs from the event YES 交運制造 [21] Phase 0: 節(jié)拍生產(chǎn) 輸入 量產(chǎn) 模具，設(shè)備和檢具 [PPAP 8,16,17] ?供應(yīng)商必須確認使用的設(shè)備、模具、檢具狀態(tài)是否為 新開 的，整修 的還是 遷移 的 ?用于量產(chǎn)的資源是否符合顧客要求的 數(shù)量和質(zhì)量標準 Start Released Design [1, 2, 3, 4] Trained supplier production operators Subsupplier(s) material status from TierX RunatRate Quantity of parts required as defined by customer (default 300 consecutive parts) Job 1 location (final site and line) Production process including control plan, flow diagram instructions, and Process Parameters [5, 6, 7] Production tools, facilities, and gauging [8, 16, 17] Planned production cycle times required to support daily production volume Are the RunatRate input requirements in