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通用汽車的生產(chǎn)管理(編輯修改稿)

2025-05-15 01:35 本頁面
 

【文章內(nèi)容簡介】 her documentation listed below.Run @ Rate 是要核實供應商現(xiàn)行的生產(chǎn)過程之結果/成果是否達到顧客準予其持續(xù)(制造)質量要求(在PPAP中闡述) 及報價 工裝能力。并且還核實供應商的實際過程是否按照在PPAP、GP-12和其他如下所述文件中的計劃實行。During the Run @ Rate , the following will be reviewed :documentation 。 the manufacturing process and results 。 part quality requirements and results 。 subsupplier requirements and Run @ Rate results and packaging .在 Run @ Rate 中,將檢查以下內(nèi)容:文件;制造過程及結果;零件質量要求及結果;分供方要求; Run @ Rate 結 果和 包裝。A . Documentation 文件 At the time of the Run @ Rate , the following support documentation should be available for review : 在 Run @ Rate 過程中,下列支持文件應備查: Available 是否具備 Y/N1 . PPAP package including PPAP 文件應包括:1 a) process flow diagram 過程流程圖a b) process control plan , with reaction plan 具有反應計劃的過程控制計劃b c) DFMEA/PFMEA設計/過程失效模式及后果分析c d) Master part (s) 標樣d2 . GP12 (Prelaunch Control )plan GP12 (試生產(chǎn)控制)計劃23 . Tool capacity information 工裝能力情況34 . Operator / inspection instruction 操作/檢驗指導書45 . Prototype/pilot concerns (PR/R扴) 樣件/試生產(chǎn)時發(fā)生的問題(PR/R)56 . Subcontractor control /capacity data 分供方控制/能力數(shù)據(jù)6 分供應商材料(含零件)生產(chǎn)計劃及運輸78 . Packaging/labeling plan 包裝/標記計劃 89 . Acceleration plan 加速計劃 9 Note : All documentation must be plete and correct. 注 :所有文件都應完備及 正確。B . MANUFACTURING PROCESS ACTUAL TO PLAN 制造過程--實際相對于計劃 1 . Is the product being manufactured at the production site using the production tooling ,gaging, process, material, operators, environment, and process settings? 該產(chǎn)品是否在生產(chǎn)現(xiàn)場用正式生產(chǎn)工裝、測量系統(tǒng)、過程、材料、操作人員、環(huán)境和過程設定進行 生產(chǎn) ? Yes No Comments(備注): 2 . Does the actual process flow agree with diagram, as documented in PPAP ? (Review the facility plan and layout. Walk the process with the flow diagram. ) 實際生產(chǎn)流程是否與PPAP 文件中的流程圖相同?(檢查設備計劃和場地平面圖。按流程圖 檢查 實際流程) Yes No Comments(備注): 3 . Are operator instruction /visual controls available and adhered to at each work station ? 操作指導書/目視控制是否具備并附于相應的每個工作崗位? Yes No Comments(備 注): 4 . Is all inprocess documentation, such as process control charts, in place at the time of the Run @ Rate ? Is the documentation utilized to drive a defined reaction plan and correction action process? 在進行 Run @ Rate 時,是否所有過程文件都在工位上?如過程控制計劃。這些文件是否用于實施規(guī) 定 的反應計劃和糾正措施? Yes No Comments(備注): 5 . When required , are production boundary sample available at required work station ? Are boundary samples approved by SGM? 當需要時,在需要的工位上是否擁有邊際樣品?這些樣品是否經(jīng)上海通用認可? Yes No Comments(備注): 6 . Are maintenance plans in place? Are repair and maintenance parts available ? Is there planed downtime for preventative maintenance ? 是否具備保養(yǎng)計劃? 是否有用于維修和保養(yǎng)的備件? 是否有進行預防性維修保養(yǎng)的停機計劃? Yes No Comments(備注): Note : All of the preceding requirements must be met to pass Run @ Rate. 注:上述所有要求都須合格才能通過 Run @ Rate。C. MANUFACTURING CAPACITY RESULTS 制造能力結果 The following will be verified while the process is running 在進行生產(chǎn)時, 要核實以下內(nèi)容。 1. Can net output from each operation support quoted capacit
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