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精益生產(chǎn)講座培訓課程(ppt67頁)-免費閱讀

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【正文】 7. Do not multiple tag an object. 不要對一個物品重復標簽或多個標簽 8. Make reasonable allowances regarding personal items in the workplace. (family pictures, purses, etc) Just make sure they don?t interfere with the standard work or egress. 工作場所如有私人物品,給予一定的寬容度(如照片、皮夾等等)。 Develop a listing of what is required in each area and then keep only those items in the workplace. 開發(fā)需要什么在每個區(qū)域擺放,然后只保留在工作場所的項目。如果不使用,未來可能被丟棄 放在附近區(qū)域,便于拿 取,以后使用。開發(fā)更好的方法來完成這些任務 3S Actions Confidential 50 4. Evaluated each Zone Daily (6 items on sheet) 每天都要評估區(qū)域(清單上的 6個項目) 5. Perform the appropriate standard work for cleaning every day. If there are items not needed, remove them. 每天的清潔必須要準確的標準化工作。確定什么是真正需要在工作區(qū)中。 丟棄損壞或不必要的物品。t s h i p , i n t e rn a l ru s tD e t e rm i n e i f t e s t i n g l a b h a s a n y u s e f o r t h e m2 M a g a z i n e s 2 4 / 5 / 2 0 0 2 Pe rs o n a l i t e m s T a k e h o m e3 T o w e l s 3 4 / 2 / 2 0 0 2N e e d t o f i x l e a k u n d e r m a c h i n e , re p l a c e w i t h a b s o rb e n t m a t e ri a lT h ro w t o w e l s a w a y , re p l a c e w i t h a b s o rb e n t m a t e ri a lConfidential 25 1. Divide our work area into Zones (37 members/zone) 2. Perform 1SSort throughout our assigned zone. ? Use RED TAG Campaign, if necessary. 3. Develop a listing of Standard Items for our Work Zone. What must we have “on hand”? ? Tools (hand tools, jig, fixtures, etc.) ? Parts (Raw Materials, purchased parts and WIP) Also the required amount (pcs or hrs) ? Supplies (weld tips, grinder discs, gloves, etc.) Also the required amount. ? Equipment (processing, mat?l handling, etc. ? Post Standard Listing 4. Evaluated each Zone Daily (6 items on sheet) 5. If there are items on the standard listing that you now believe are not needed, remove them from the zone and revise the listing. 6. You must score a “yes” for all 6 items for 15 days in a row. If you miss one, you must restart. 7. Upon successful pletion, advance to 2SStraighten. 1S Actions Confidential 26 2S – 整頓 Straighten 不同的物品應該放在哪里呢? “ 每個位置都有專門的用途,每樣物品都有指定的位置 ” Confidential 27 Straighten How it is NOW! Understand the current situation. Decide where things belong Decide HOW they should be stored 整頓 了解現(xiàn)狀 決定物品歸屬 決定如何存儲 Confidential 28 Determining “A Place for Everything” 決定放置位置 Standard Work is KEY!、 標準化作業(yè)是關(guān)鍵! Analyze the current condition: 分析現(xiàn)狀 ?Distances to parts and tools 部件和工具的距離 ?Frequency of Use 使用頻率 ?Time Required to Get and Putaway 得到和整理所需的時間 Confidential 29 A Place for Everything 放置位置 ?Tools 工具 ?Parts 部件 ?Materials 材料 ?Equipment 設(shè)備 ?Work areas / workstations / cells 工作區(qū) /工作站 /單元 Confidential 30 Quantities 固定量 Location 固定地點 Sequence (direction) 固定順序 (方向 ) Set “Three F” Standards 設(shè)置 3F標準 Confidential 31 Every item has an address 每個物品都有地址 Visual management 可視化管理 Everything In Its Place 物品皆有序放置 Confidential 32 Ease of Finding方便查找 Before整理前 After整理后 If you had only 30 seconds to find the item you needed, which storage method would you prefer? 如果只有 30秒找到所需項目,你會更喜歡上面哪種方式 Confidential 33 Examples Confidential 34 Examples Confidential 35 Quantities 固定量 Location 固定地點 Sequence(direction)固定順序(方向) 2S of Workstation 2S工作站 Confidential 36 What is Point of Use?什么是使用點 ? Materials, tools, parts, etc. located at the process where they are used –材料,工具,部件等位于需要被使用的地點 –Immediately available 立即可以獲取 –Within arm?s reach 伸手即得 –Visual 看得到 –Safe 安全 ? Minimizes wasted motion, waiting, correction 將浪費的動作,等待,糾正等行為最小化 Confidential 37 Point of Use Retrieval Time 使用點和回收時間 Score 分數(shù) Time to Retrieve 回收時間 Comment 評論(備注) 1 More than 3 minutes 大于三分鐘 must leave work area必須離開工作區(qū) 2 180 seconds 180秒 wit
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