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AFTER pictures of RED TAG area. 請記住紅標前后都要拍照 RED TAGGING 紅標 Helpful Hints 友情提示 Confidential 23 Red Tag Area Create a quarantine area where you can store items you are not sure if you should dispose of. 設立隔離區(qū),可以放置不確定暫時是否需要處理的項目 Make sure the red tags have dates on. 確保紅標上有日期 Clean out old items periodically. 周期性清理舊項目 紅標區(qū) Confidential 24 Red Tag Log Sheet N o . S o r t e d I t e m Q t y . D a t e R e a s o n D i s p o s i t i o n1 H o u s i n g s 18 4 / 4 / 2 0 0 2 C a n 39。 A major cleaning (rafters to floor) of the plant or department. Sort 整理 工廠或部門的主要清洗(椽子到地面)。 “紅標簽標識” Confidential 16 Sort the needed items and the unnecessary items and keep only what is needed. 對需要和不必要的項目進行分類,只保存需要的 Person that knows the process puts red tags on things that are not needed. Others can then e in, and move out of the area, all the red tagged items. What to do with unnecessary items? 1. Company wide garage sale 出售 2. Pawn Shop 拍賣、典當 3. Recycle 循環(huán)使用 4. Someone else may need them 其他人可能要用或可用 5. Otherwise, throw them away 丟棄 Sort: Red Tag Exercise 分類:紅標事務 知道工藝流程的人把紅標貼到不需要的物品上,然后 所有紅標物品可以移 出,新物品可以進來 Confidential 17 Sort: Red Tag Exercise 分類:紅標事務 日期 標簽人 項目名稱 位置 紅標原因 紅標原因 建議行為 (丟棄) 分類(目錄) (進展中) 、筆 分類(目錄) Confidential 18 Conducting a RED TAG Campaign Identify Target Area for RED TAGGING 1 Define Criteria “What are the rules” for RED TAGGING 2 Design and Make the RED TAGS 3 Conduct the RED TAG Session 4 確認一個紅標簽 物品放置區(qū) 定義標準,界定 紅標簽規(guī)則 開展紅標簽活動 設計和制作紅標簽 Confidential 19 Conducting a RED TAG Campaign Move Remaining Items to RED TAG Disposition Area 7 Evaluate the RED TAGGED Items 5 Periodically Review and TAKE ACTION 8 Dispose of RED TAGGED items which are unused or unnecessary 6 評估紅標簽項目 處置紅標簽物品哪些 是不用或不必要的 移動剩余物品到 紅標簽處理區(qū) 周期性回顧和開展活動 Confidential 20 Unused or unnecessary items (Defectives and Dead Stock) Discard as being not needed Items for which no immediate use is planned but have a good chance of being used in future. Items very rarely or almost never used (Sleeping Stock) Items used once and a while Items used frequently (Standard parts and tools) Store remotely as security items. Ease of access is not a priority. May be discarded in future if not used. Items should be placed in the RED TAG Holding area and periodically review for possible disposal. Store in adjacent area that is easily accessible and near point of use. Keep highly accessible in work area or point of use Tagging Frequency 作為不需要使用的項目而被丟棄 項目應被放置于紅標簽區(qū)域, 并且周期性檢查,及便可能的廢棄處置 遠離放置,方便拿取,不作為首要考慮。如果有不需要的物品就扔掉 6. You must score a “yes” for all 6 items for 15 days in a row. If you miss one, you must restart. 連續(xù) 15天要 6個項目記錄 ”yes”,如果錯過一個就要重新開始 7. Upon successful pletion, advance to the next S. 如果順利完成,進入到下一個 S 3S Actions Confidential 51 4S – 清潔 Standardize 什么才叫好的 6S呢 ? “要把每一件需要做的事情可視化出來” Confidential 52 Standardize Factory Visual Controls 標準化工廠可視化控制 Confidential 53 Color顏色 Designation定義 Red ?Flammable/bustible material storage area 可燃材料存放區(qū) Yellow ?Nonflammable corrosive/unstable material container storage area非可燃物 可腐蝕 /不穩(wěn)定材料存放區(qū) ?Flammable material storage cabi ?可燃材料存儲柜 Yellow Black ?Physical hazard 對身體有害 ?Traffic area 交通區(qū)域 Green ?Location of first aid and safety equipment ?急救和安全設備區(qū)域 Color Coding Standards Confidential 54 Standardize Cleaning 標準化 清理 Sweep Activity Location清理活動和位置 Who誰 When何時 Cleaning Materials清理材料 Root Cause of Filth污物根源 Countermeasure對策 Clean oil and chips around MH10清理油污和部件 /區(qū)域 Manny, Guillermo,