tpm講義(2)-全文預覽
【正文】 te %, Quality rate % loss tree 設備時間利用率 / 設備性能利用率 / 質量缺陷率 Number of machine breakdowns/line/month 設備故障數(shù) Hours of machine breakdowns/line/month 設備故障時數(shù) Number of minor stops/line/month 小故障停機數(shù) Mean Time between failures of critical equipment 關鍵設備故障間隔時間 Mean Time to Repair of critical equipment 關鍵設備維修時間 ? Quality 質量 Line stoppages for packing/raw material problems/line/month 由于包材和原材料質量問題造成的停機率 Quality Demerit Index 質量缺陷指數(shù) % Right first time = Quality Rate % 產品一次合格率 Number of defects not detected on line (NCRs) 在線遺漏缺陷數(shù) Consumer and customer plaints per million units sold 投訴 TPM目標的制定 HPC(中國 )TPM內部講師課程 ? Cost 成本 Conversion cost per ton 制造成本 Repair maintenance cost / capital employed (CRV) or Repair maintenance cost as % of conversion cost 維修成本占資產或制造成本的比例 Spare parts value 備件量 Budget for TPM vs. TPM savings TPM投入和節(jié)約對比 Cost of quality issues 質量問題的成本 Energy cost / ton 能源消耗 Raw/packaging material waste (% of cost/ton) 原材料和包材的浪費 ? Delivery 交貨期 On time in full , case fill 按時交貨率 Conformance to plan (% of SKUs) 計劃完成率 Stock of raw/packaging material (weeks cover) 原材料和包材的庫存 Stock of finished product (weeks cover) 產品的庫存 Work in process (tons) 在線生產量 TPM目標的制定 HPC(中國 )TPM內部講師課程 ? SHE 安全健康環(huán)保 Number of LTAs 損失工時事故數(shù) Number of MTC/hours 醫(yī)療處理事故數(shù) AFR/year 事故率 Number of danger points and nearmisses detected / year 事故隱患和未遂事故的發(fā)生 Noise level db(A) 噪聲指數(shù) Raw/packaging material waste % 原材料和包材的浪費 Effluent discharged as % of tons produced 廢水排放 Solid waste as % of tons produced , COD 固體廢棄物 / 廢水化學含氧量 Number of environmental incidents 環(huán)境事故數(shù) ? Morale 員工士氣 People involved in TPM (% of total employees on the site) 員工 TPM活動參與率 No. of One Point Lessons / person / year 一點課程的制作 No. of Improvement suggestions / person / month 合理化建議的提出 No. of Implemented impro
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