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【正文】 Supplier Quoted production rate 供應(yīng)商報(bào)價(jià)生產(chǎn)能力 / Hr 小時(shí) /Day天Customer Buyer Phone 用戶 采購(gòu)員 電話 Planned usage: Daily weekly SQE Phone 計(jì)劃 要貨 率: 每天 每周 質(zhì)量工程師 電話 Planned Run Date Goal (net good parts) 目標(biāo)(合格零件凈數(shù)) / hour 小時(shí) /shift 班 /day 天 計(jì)劃 運(yùn)行日期Planned Hours To Run計(jì)劃 運(yùn)行小時(shí)數(shù)Planned Shifts Planned Downtime計(jì)劃 班次 計(jì)劃停工時(shí)間Reason for Planned Downtime計(jì)劃停工的原因Actual (net good parts) 實(shí)際(合格零件凈數(shù)) / hour 小時(shí) /shift 班 /day 天 RESULTS 結(jié)果Actual Hours From To實(shí)際小時(shí)數(shù) 從 至Actual shifts date實(shí)際班數(shù) 日期Actual Downtime Hours (planned amp。2. In addition, if any nonconformances were identified, the supplier will develop and implement a corrective action plan, using Sections VI and VII as reference. Within two days of pleting the scheduled Run Rate, the supplier will provide this information to the responsible customer Supplier Quality Engineer.另外,如果發(fā)現(xiàn)有不一致的地方,供應(yīng)商應(yīng)參照第VI、VII節(jié)的要求,制定并實(shí)施改進(jìn)計(jì)劃,并在完成Run Rate兩天內(nèi),將該信息通知用戶方負(fù)責(zé)人供應(yīng)商質(zhì)量工程 師。VIII. Supplier Monitored Run Rate Additional Requirements供應(yīng)商監(jiān)督下的Run Rate的附加要求A. All Run Rate requirements identified in Sections IV. V, VI and VII of this procedure apply to both supplier monitored and customer monitored Run Rates.所有在本程序第IV、V、VI、VII節(jié)中對(duì)RunRate的要求不論是供應(yīng)商監(jiān)督或是由用戶監(jiān)督下的Run Rate均適用。這些不一致有:質(zhì)量系統(tǒng)不存在并有嚴(yán)重不一致質(zhì)量問題存在,關(guān)鍵產(chǎn)品特性的Ppk值(Cpk值)達(dá)不到KPC的要求,或者供應(yīng)商達(dá)不到產(chǎn)量要求,因此 要求 重新作Run Rate。一旦改進(jìn)措施順利地完成,供應(yīng)商質(zhì)量工程師將把RunRate的結(jié)果由待定改為通過。該計(jì)劃需由GM負(fù)責(zé)RunRate評(píng)審的供應(yīng)商質(zhì)量工程師來審核,并在RunRate結(jié)束后兩天之內(nèi)完成。s ongoing quality requirements).定義:待定意味著產(chǎn)品的有些方面與所要求的稍有不一致,需要作改進(jìn)。供應(yīng)商的實(shí)際制造過程符合制造和質(zhì)量計(jì)劃,這些規(guī)劃由供應(yīng)商記錄在PPAP,GP12和其它要求的文件中。s actual manufacturing process agreed with the manufacturing and quality plan, as documented by the supplier in PPAP, GP12 and other required documentation. Quality systems were documented and practiced. 通過意味著滿足全部的RunRate的要求。 open or fail.Run Rate 一 結(jié) 束 , 應(yīng) 審 查 工 作 記 錄表 以 確 保 完 整 性 , 同 時(shí) 應(yīng) 作 出 決 定 : 審 查 是 否 通 過 。VI. CORRECTIVE ACTIONS REQUIRED需要做的糾正措施A. Actual to Requirements. If the results of the actual manufacturing process do not meet customer requirements for ongoing quality and quoted tool capacity, corrective action must be taken to correct any nonconformances.實(shí)際產(chǎn)量與用戶要求: 如果實(shí)際生產(chǎn)過程的結(jié)果達(dá)不到用戶當(dāng)前質(zhì)量和聲稱的工裝能力要求,應(yīng)采取糾正措施消除這些不一致的地方。s operators loading and unloading parts. (Refer to GM 1738 for requirements.) 將檢查在生產(chǎn)過程中和最終運(yùn)輸?shù)陌b情況以保證零件的質(zhì)量并且便于供應(yīng)商的操作人員裝卸零件。上述核實(shí)應(yīng)由供應(yīng)商采用Run Rate規(guī)程或相似的過程加以實(shí)施。 abilities to meet the customer39。c) All rework and repairs effectively correct the nonconformance(s).返工及修復(fù)措施能有效地糾正不合格項(xiàng)。4. The process control plan is sufficient to effectively meet the design record requirements (., control points, frequency of checks, etc.).過程控制計(jì)劃應(yīng)能有效地滿足設(shè)計(jì)要求,(即控制點(diǎn), 檢驗(yàn)頻率等)。E. PART QUALITY RESULTS零件質(zhì)量結(jié)果1. All parts produced off production tooling during the Run Rate meet GM39。 3. The process control plan (normal and GP12) must agree with the actual process. Production part checks and statistical monitoring must take place as outlined on the process control plan過程控制計(jì)劃 (一般的和GP12)應(yīng)與現(xiàn)行過程相符,應(yīng)按過程控制計(jì)劃作零件檢驗(yàn)和統(tǒng)計(jì)監(jiān)測(cè)。Note: All of the preceding five requirements must be met to pass the Run Rate.注:上述所有五項(xiàng)要求都須合格才能通過 Run Rate。 記下任何意外的停工時(shí)間和要求的改進(jìn)措施計(jì)劃。 and there is planned downtime for preventative maintenance.應(yīng)具備保養(yǎng)計(jì)劃和用于維修和保養(yǎng)的備件以及進(jìn)行預(yù)防性維修保養(yǎng)的停機(jī)計(jì)劃。這些文件應(yīng)用于實(shí)施規(guī)定的反應(yīng)計(jì)劃和糾正措施。B. MANUFACTURING PROCESS – ACTUAL TO PLAN制造過程– 實(shí)際相對(duì)于計(jì)劃1. The product is being manufactured at the production site using the production tooling, gaging, process, materials, operators, environment, and process settings.產(chǎn)品應(yīng)在生產(chǎn)現(xiàn)場(chǎng)用正式生產(chǎn)的工裝、測(cè)量系統(tǒng)、工藝、材料、操作人員、環(huán)境和過程設(shè)定來進(jìn)行生產(chǎn)。 subsupplier requirements and Run Rate results。s actual process is to plan, as documented in PPAP, GP12 and the other documentation listed below.RunRate的目的是要核實(shí)供應(yīng)商的實(shí)際制造過程是否符合現(xiàn)行質(zhì)量要求(如在PPAP文件中所說的)以及報(bào)價(jià)所稱的工裝能力,并且供應(yīng)商實(shí)際生產(chǎn)過程是否按照已訂的計(jì)劃,正如在PPAP、GP12及下列其它文件中所述的。E. INVENTORYE. 存貨If parts are produced ahead of production schedules, the supplier will hold all parts produced until authorized to ship. The supplier will ensure that sufficient production containers and packaging are available to prevent part damage.如果零件的制造發(fā)生在總裝廠需要之前,供應(yīng)商應(yīng)保存全部的零件直到允許裝運(yùn)。如有需要,采購(gòu)員和產(chǎn)品放行工程師也可能被邀參加。盡管越早進(jìn)行越好但是進(jìn)行RunRate的關(guān)鍵考慮因素是該零件設(shè)計(jì)的確定性。s daily production requirement at full acceleration. 在RunRate過程中所生產(chǎn)的零部件的數(shù)量要足以表明其所具備的生產(chǎn)能力,并且由供應(yīng)商和采購(gòu)部門的質(zhì)量工程師們共同預(yù)先商定。供應(yīng)商將在前期產(chǎn)品質(zhì)量計(jì)劃(APQP)規(guī)程中盡早被通知是否要作一次用戶監(jiān)督或由供應(yīng)商自行監(jiān)督的Run Rate。 new technology。s actual manufacturing process conforms to the manufacturing and quality plan documented by the supplier in PPAP, GP12 and other required documentation供應(yīng)商的當(dāng)前生產(chǎn)流程是否符合供應(yīng)商在PPAP,GP12或其它要求的文件中所記錄的 制 造 和 質(zhì) 量 計(jì) 劃 。s ongoing quality requirements, as stated in the Production Part Approval Process (PPAP), at quoted tooling capacity for a specified period of time。s actual manufacturing process is capable of producing ponents that meet GM39。B. the supplier39。III. SELECTION PROCESS 規(guī)程選擇 All new part numbers will be evaluated by GM, taking into consideration factors such as the following: history。進(jìn)行RunRate的必要性由供應(yīng)商質(zhì)量工程師確認(rèn),并且得到采購(gòu)部門的供應(yīng)商質(zhì)量及采購(gòu)負(fù)責(zé)人的認(rèn)可。s Supplier Quality Engineer(s). Factors such as product plexity, shelf life, storage, cost and single shift vs. multiple shift operations are taken into consideration in determining the length of the Run Rate. The default length of the Run Rate is one day of the customer39。B. TIMING OF RUNRATERun Rate的開始時(shí)間The Run Rate should be performed after the supplier has attained an acceptable PPAP submission and prior to start of production acceleration. Although encouraged to be performed as early as possible, a key consideration in establishing the Run Rate date is the stability of the design. The exact date should be predetermined by the procuring division and
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