【正文】 d) All prototype and pilot concerns, if any, have been corrected and validated.所有在工裝樣件及試生產(chǎn)件制造時發(fā)生的問題應(yīng)已修正和驗(yàn)證。s requirements for ongoing quality, as stated in PPAP. 在RunRate時,用生產(chǎn)工裝生產(chǎn)出來的所有零件應(yīng)符合PPAP中記載的GM對準(zhǔn)予持續(xù)制造的質(zhì)量要求。D. PART QUALITY PLAN TO ACTUAL零件質(zhì)量計劃同實(shí)際相對比1. All production checking fixtures must be plete, with acceptable measurement system studies (., gage R and R) performed, and operator instructions/visual aids available.所有生產(chǎn)檢驗(yàn)設(shè)備應(yīng)完備并且作了可接受的測量系統(tǒng)分析工作(即量具的重復(fù)性和再現(xiàn)性)。Note: All of the preceding requirements must be met to pass the Run Rate. 注：上述所有要求都須合格才能通過 Run Rate。2. The actual process flow agrees with the process flow diagram, as documented in PPAP.實(shí)際生產(chǎn)流程應(yīng)與PPAP 文件中的流程圖相同。During the Run Rate, the following will be reviewed: documentation。供應(yīng)商－－供應(yīng)方的首席代表應(yīng)是項目經(jīng)理或是該項目經(jīng)理指定的代表。諸如產(chǎn)品復(fù)雜程度，有效期，貯存，費(fèi)用，單班運(yùn)作或多班輪 作等等，都是影響RunRate時間長短應(yīng)考慮的因素。 irreversible tooling changes。 and 供應(yīng)商的當(dāng)前制造過程是否有能力在指定的一段時間內(nèi)按聲稱的加工能力、生產(chǎn)出符合通用汽車公司現(xiàn)行質(zhì)量要求的零部件。 如同在該零件“生產(chǎn)件批準(zhǔn)” (PPAP) 文件中所述一 致。 and new supplier facilities. The need for the Run Rate will be confirmed by the Supplier Quality Engineer, and approved by the Supplier Quality and Purchasing Director(s) of the procuring division. The supplier will be notified of the need to perform a customer monitored or supplier monitored Run Rate as early in the Advanced Product Quality Planning Process as possible. Note: See Section VIII for Additional Requirements for Supplier monitored Run Rate.所有新零件號中的零件都要經(jīng)過通用汽車公司的評審，將考慮到如下的一些因素：生產(chǎn)歷史，新技術(shù)不能回復(fù)的模具更改，以及新的生產(chǎn)工廠等等。RunRate的默認(rèn)周期是用戶滿負(fù)荷生產(chǎn)時一天的需求量。2. Supplier Monitored 供應(yīng)商 監(jiān) 督The lead supplier representative is to be the project manager or manager appointee.供應(yīng)方的首席代表應(yīng)是項目經(jīng)理或其指定的代表 Note: Equipment and/or subcontractors may be asked to participate.注：設(shè)備制造商和分包商也可能被要求參加。 the manufacturing process and results。3. Operator instructions/visual aids are available and adhered to at each work station.應(yīng)將操作指導(dǎo)書/目視參考圖表置于相應(yīng)的每個工作崗位。C. MANUFACTURING CAPACITY RESULTS制造能力結(jié)果The following will be verified while the process is running. 在進(jìn) 行 生產(chǎn)時, 要核實(shí)以下內(nèi)容：1. Net output from each operation can support quoted capacity.每 道 工 序的凈產(chǎn)量與報價生產(chǎn) 能 力相符。應(yīng)具備操作指 導(dǎo)書/目視參考圖表 。2. The manufacturing process is in control.制造過程必須受控。Note: All of the preceding five requirements must be met to pass the Run Rate.注 ：上述所有要求都須合格才能通過 Run Rate。Note: The preceding requirements must be met to pass the Run Rate.注：上述要求都須合格才能通過 Run Rate。C. Nonconformances. If nonconformances occurred during the Run Rate which were not identified previously by the normal PPAP control plan, a corrective action plan needs to be put in place (., error proofing or a change in the control plan) and documented in the PFMEA and/or process flow diagram.不一致性： 如果在進(jìn)行RunRate中,發(fā)生的不合格未能被一般的PPAP控制計劃識別,必須采取糾正措施(即防錯措施或修改控制計劃),并在PFMEA或工藝流程圖中記 錄。所有關(guān)鍵的產(chǎn)品性能是在監(jiān)督測定并且滿足CPK/PPK的要求。2. Corrective Action Required A documented Action Plan to correct the nonconformances is required. At a minimum, it must include the name of the individual at the Supplier who is responsible for implementing the Corrective Action and the timing and validation of the Corrective Action Plan. This plan is due to the GM Run Rate Supplier Quality Engineer for approval, within two (2) business days of the pletion of the Run Rate.需做的改進(jìn)措施:要求一個成文的糾正這些偏差的措施。 Ppk values (Cpk values) do not meet requirements for KPC’s。B. Since a customer representative will not be present during the Run Rate, the following must be pleted.由于用戶代表將不參加Run Rate，因此供應(yīng)商應(yīng)該完成以下工作。并且還核實(shí)供應(yīng)商的實(shí)際過程是否按照在PPAP、GP－12和其他如下所述文件中的計劃實(shí)行。這些文件是否用于實(shí)施規(guī) 定 的反應(yīng)計劃和糾正措施？ Yes No Comments（備注）: 5 . When required , are production boundary sample available at required work station ? Are boundary samples approved by SGM? 當(dāng)需要時，在需要的工位上是否擁有邊際樣品？這些樣品是否經(jīng)上海通用認(rèn)可？ Yes No Comments（備注）: 6 . Are maintenance plans in place? Are repair and maintenance parts available ? Is there planed downtime for preventative maintenance ? 是否具備保養(yǎng)計劃？ 是否有用于維修和保養(yǎng)的備件？ 是否有進(jìn)行預(yù)防性維修保養(yǎng)的停機(jī)計劃？ Yes No Comments（備注）: Note : All of the preceding requirements must be met to pass Run Rate. 注：上述所有要求都須合格才能通過 Run Rate。 1. Can net output from each operation support quoted capacity 每道工序的凈產(chǎn)量是否與報價生產(chǎn) 能力相符 ? Yes No Comments（備注）: Operation 工序 Quoted Capacity 報價生產(chǎn)能力 Rate 實(shí)際2. During the Run Rate, did the tooling meet the quoted up time requirements(net vs gross quoted output) ? Make note of any unexpected downtime and corrective action plans required. 在按預(yù)定能力生產(chǎn)時, 工裝是否滿足報價所要求的開機(jī)時間要求? (報價凈產(chǎn)量和標(biāo)稱的毛產(chǎn)量) 記下任何 意外的停工時間和要求的改進(jìn)措施計劃. Yes No Comments（備注）: 3. Can all line changeovers, if any, be performed within the quoted tooling capacity requirements? 所有在線工裝的更換是在報價工裝能力要求范圍內(nèi)進(jìn)行的嗎? Yes No Comments（備注）: 4. Does the net throughput of good pieces(scrap taken out, any allowable rework) meet daily quoted capacity ? 合格零件的凈產(chǎn)量(剔除廢品, 保留返工合格零件)與報價日生產(chǎn)能力是否相符? Yes No Comments（備注）: 5. Is the acceleration plan sufficient to meet requirements ? 加速生產(chǎn)計劃是否足以滿足要求? Yes No Comments（備注）: Note : All of the preceding five requirements must be met to pass Run Rate. 注：上述所有五項要求都須合格才能通過 Run Rate。 the manufacturing process and results 。2. In addition, if any nonconformances were identified, the supplier will develop and implement a corrective action plan, using Sections VI