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cilities. The need for the Run Rate will be confirmed by the Supplier Quality Engineer, and approved by the Supplier Quality and Purchasing Director(s) of the procuring division. The supplier will be notified of the need to perform a customer monitored or supplier monitored Run Rate as early in the Advanced Product Quality Planning Process as possible. Note: See Section VIII for Additional Requirements for Supplier monitored Run Rate.所有新零件號中的零件都要經(jīng)過通用汽車公司的評審,將考慮到如下的一些因素:生產(chǎn)歷史,新技術(shù)不能回復(fù)的模具更改,以及新的生產(chǎn)工廠等等。 and 供應(yīng)商的當(dāng)前制造過程是否有能力在指定的一段時(shí)間內(nèi)按聲稱的加工能力、生產(chǎn)出符合通用汽車公司現(xiàn)行質(zhì)量要求的零部件。諸如產(chǎn)品復(fù)雜程度,有效期,貯存,費(fèi)用,單班運(yùn)作或多班輪 作等等,都是影響RunRate時(shí)間長短應(yīng)考慮的因素。During the Run Rate, the following will be reviewed: documentation。Note: All of the preceding requirements must be met to pass the Run Rate. 注:上述所有要求都須合格才能通過 Run Rate。s requirements for ongoing quality, as stated in PPAP. 在RunRate時(shí),用生產(chǎn)工裝生產(chǎn)出來的所有零件應(yīng)符合PPAP中記載的GM對準(zhǔn)予持續(xù)制造的質(zhì)量要求。2. Controls must be in place to isolate ining material until it has been approved. 應(yīng)采取措施來隔離外來材料流入生產(chǎn)線,直到它被認(rèn)可。表明供應(yīng)商具備生產(chǎn)出符合GM現(xiàn)行質(zhì)量要求的產(chǎn)品及具備所要求的生產(chǎn)能力。 C. Fail 失 敗 1. Definition Fail indicates a serious nonconformance exists that requires significant action by the supplier to correct, such as quality systems are not in place and serious nononformances exist。 unplanned) 實(shí)際停工時(shí)間 (計(jì)劃 和非計(jì)劃) Explain :解釋:Total produced Total Rejected =Net生產(chǎn)總數(shù) 總拒收量 =凈生產(chǎn)量Comments/ Open issues:備注/ 待解決問題: Supplier Run At Rate Remendation: PASS OPEN FAIL Rerun date供應(yīng)商 Run Rate 的建議: 通過 待定 失敗 重運(yùn)行日期Comments :備注:Supplier Signature Title Phone Date供應(yīng)商簽字 職務(wù) 電話 日期For Customer Monitored Run At Rates 適用于用戶監(jiān)督的 Run Rate Run At Rate Summary : PASS OPEN FAIL Rerun date Run Rate 總結(jié) : 通過 待定 失敗 重運(yùn)行日期Authorized Customer Supplier Quality Signature Title Date經(jīng)授權(quán)的用戶供應(yīng)商質(zhì)量簽名 職務(wù) 日期Comments/ Open issues:備注/ 待解決問題: RUN RATE WORKSHEET GP9“按預(yù)定能力生產(chǎn)”工作表Supplier Name : P/N :供應(yīng)商名稱: 零件號:RUN RATE REVIEW CONTENTRun Rate 檢查內(nèi)容The Run Rate , will verify that the results of the supplier抯 actual manufacturing process meet customer requirements for ongoing quality , as stated in PPAP , and quoted tooling capacity . Also it will verify that the supplier抯 actual process is to plan , as documented in PPAP ,GP12 and the other documentation listed below.Run Rate 是要核實(shí)供應(yīng)商現(xiàn)行的生產(chǎn)過程之結(jié)果/成果是否達(dá)到顧客準(zhǔn)予其持續(xù)(制造)質(zhì)量要求(在PPAP中闡述) 及報(bào)價(jià) 工裝能力。D. Part quality plan to actual 零件質(zhì)量計(jì)劃與實(shí)際相比較. all Production checking fixtures plete, with acceptable measurement system studies (.,gage R and R) performed, and operator instruction/visual aids available ? 產(chǎn)品檢驗(yàn)設(shè)備是否完備? 是否作了可接受的測量系統(tǒng)分析工作 (即量具可重復(fù)性和再現(xiàn)性)?操作指 導(dǎo)書/目 視控制是否具備? Yes No Comments(備注): all in process gaging and controls plete, functional and in place? 過程測量和控制是否完備, 功能齊全并且到位? Yes No Comments(備注): the process control plans(normal and GP12) agree with the actual process? Do production part checks and statistical monitoring take place as outlined on the process control plan? 過程控制計(jì)劃 (一般的和 GP12)是否與現(xiàn)行過程相符?是否按過程控制計(jì)劃作零件檢驗(yàn)和統(tǒng)計(jì)監(jiān)測? Yes No Comments(備注): 4. Are potential failure modes, as identified in the PFMEA, addressed through errorproofing or the control plan? 在PFMEA中所確定的潛在失效模式是否有防錯(cuò)措施或控制計(jì)劃來處置? Yes No Comments(備注 ): 5. Do the process control reaction plan and the supplier抯 corrective actions ensure effective containment and correction? 過程控制計(jì)劃之反應(yīng)計(jì)劃和供應(yīng)商的整改措施是否有效地保證了遏制次品和缺點(diǎn)改進(jìn)取得實(shí)效? Yes No Comments(備注): Note : All of the preceding requirements must be met to pass Run Rate. 注:上述所有要求都須合格才能通過 Run Rate。3. Based on the information provided by the supplier, the customer Supplier Quality Engineer will: 根據(jù)供應(yīng)商提供的信息,客戶方供應(yīng)商質(zhì)量工程師要做如下幾項(xiàng)工作:a) Determine whether the Run Rate results in a pass, open or fail.確 定 運(yùn) 行 結(jié) 果 是 通 暈 , 待 定 還 是 不 通 過 。3. Verification of Corrective Action GM verification of successful pletion of the corrective action plan can be acplished in several different ways, for example, through correspondence, a part review or a plant visit. Generally an additional Run Rate is not required. Once the Corrective Action plan is successfully pleted, the Supplier Quality Engineer will change the Run Rate result from open to pass.改進(jìn)措施的驗(yàn)證:驗(yàn)證改進(jìn)措施是否順利完成有幾種不同的方法。 可 以 有 下述 三 種 結(jié) 果 之 一 : 通 過 , 待 定 , 失 敗 。s quality and capacity requirements must be confirmed by the supplier prior to the Run Rate being conducted at the supplier39。4. Potential failure modes, as identified in the PFMEA, are addressed through errorproofing or the control plan.在PFMEA中所確定的潛在失效模式應(yīng)有防錯(cuò)措施或控制計(jì)劃來處置5. The process control plan reaction plan as well as the supplier39。5. Production boundary samples, when required, are available at required work stations. 當(dāng)需要時(shí),在需要的工位上應(yīng)擁有邊際樣品。供應(yīng)商應(yīng)保證有足夠的生產(chǎn)用裝運(yùn)箱和合適的成品包裝以防止零部件的損壞。注:見第VIII節(jié)中有關(guān)于由供應(yīng)商自行監(jiān)督下的Run Rate R的附加要求。25 / 26Run Rate GP9按預(yù)定能力生產(chǎn)I. PURPOSE目的The purpose of a Run Rate is to verify: Run Rate的目的是要核實(shí):A. the supplier39。IV. GENERAL INFORMATION 概述A. DURATION OF RUNRATERun Rate的周期The number of ponents to be produced during the Run Rate should be sufficient to demonstrate manufacturing process capability and should be predetermined by the supplier and the procuring division39。V. RUNRATE REVIEW CONTENT Run Rate檢查內(nèi)容The Run Rate will verify that the results of the supplier39。6. Ma