【文章內(nèi)容簡(jiǎn)介】 注：上述要求都須合格才能通過(guò) Run @ Rate?！. PACKAGING AND HANDLING 包裝及裝卸1. In process and final shipment packaging will be reviewed for preservation of part quality and ease of use by supplier39。s operators loading and unloading parts. (Refer to GM 1738 for requirements.) 將檢查在生產(chǎn)過(guò)程中和最終運(yùn)輸?shù)陌b情況以保證零件的質(zhì)量并且便于供應(yīng)商的操作人員裝卸零件。(參見(jiàn)GM1738中的要求)。2. The supplier39。s method for in process and final shipping packaging and handling must effectively eliminate the potential for process errors or mixed stock.在生產(chǎn)過(guò)程中及最終運(yùn)輸時(shí)所采用的包裝及裝卸方式應(yīng)能有效地杜絕可能的程序差 錯(cuò)及混裝。VI. CORRECTIVE ACTIONS REQUIRED需要做的糾正措施A. Actual to Requirements. If the results of the actual manufacturing process do not meet customer requirements for ongoing quality and quoted tool capacity, corrective action must be taken to correct any nonconformances.實(shí)際產(chǎn)量與用戶(hù)要求： 如果實(shí)際生產(chǎn)過(guò)程的結(jié)果達(dá)不到用戶(hù)當(dāng)前質(zhì)量和聲稱(chēng)的工裝能力要求，應(yīng)采取糾正措施消除這些不一致的地方。B. Actual to Plan. If the manufacturing and quality plan do not agree with the actual process, changes must be made to bring them into agreement.實(shí)際制造與質(zhì)量計(jì)劃： 如果實(shí)際過(guò)程達(dá)不到制造和質(zhì)量計(jì)劃要求，則應(yīng)作相應(yīng)的變動(dòng)使兩者達(dá)成一致。C. Nonconformances. If nonconformances occurred during the Run @ Rate which were not identified previously by the normal PPAP control plan, a corrective action plan needs to be put in place (., error proofing or a change in the control plan) and documented in the PFMEA and/or process flow diagram.不一致性： 如果在進(jìn)行Run@Rate中,發(fā)生的不合格未能被一般的PPAP控制計(jì)劃識(shí)別,必須采取糾正措施(即防錯(cuò)措施或修改控制計(jì)劃),并在PFMEA或工藝流程圖中記 錄。VII. APPROVAL審 定 Upon pletion of the Run @ Rate, the worksheets must be reviewed for pleteness and a decision made whether or not to approve the review. The Run @ Rate can have one of three results: pass。 open or fail.Run @ Rate 一 結(jié) 束 ， 應(yīng) 審 查 工 作 記 錄表 以 確 保 完 整 性 ， 同 時(shí) 應(yīng) 作 出 決 定 ： 審 查 是 否 通 過(guò) 。 可 以 有 下述 三 種 結(jié) 果 之 一 ： 通 過(guò) ， 待 定 ， 失 敗 。 A. Pass 通 過(guò) 1. Definition 定 義 Pass indicates that all Run @ Rate requirements were met. The supplier demonstrated the capability to produce parts that meet GM39。s ongoing quality requirements at quoted capacity (net output). All key product characteristics were monitored and meet Cpk/Ppk requirements. GP12 requirements were met. The supplier39。s actual manufacturing process agreed with the manufacturing and quality plan, as documented by the supplier in PPAP, GP12 and other required documentation. Quality systems were documented and practiced. 通過(guò)意味著滿(mǎn)足全部的Run@Rate的要求。表明供應(yīng)商具備生產(chǎn)出符合GM現(xiàn)行質(zhì)量要求的產(chǎn)品及具備所要求的生產(chǎn)能力。所有關(guān)鍵的產(chǎn)品性能是在監(jiān)督測(cè)定并且滿(mǎn)足CPK/PPK的要求。滿(mǎn)足GP12的要求。供應(yīng)商的實(shí)際制造過(guò)程符合制造和質(zhì)量計(jì)劃，這些規(guī)劃由供應(yīng)商記錄在PPAP，GP12和其它要求的文件中。質(zhì)量體系有成文記錄并切實(shí)執(zhí)行。B. Open 待 定 1. Definition Open indicates that some minor nonconformances to the requirements were found that need to be corrected. Examples of this are net output meets volume requirements but not quoted capacity。 quality systems have minor deficiencies (., preventative maintenance system lacking, lack of error proofing, inplete or inadequate operator instructions/visual aids, operator training not plete, minor deficiencies in meeting customer39。s ongoing quality requirements).定義：待定意味著產(chǎn)品的有些方面與所要求的稍有不一致，需要作改進(jìn)。比如，產(chǎn)量符合客戶(hù)數(shù)量要求但達(dá)不到報(bào)價(jià)聲稱(chēng)的生產(chǎn)能力；質(zhì)量系統(tǒng)有小缺陷(例：缺少預(yù)防性保養(yǎng)計(jì)劃，缺少防錯(cuò)措施，操作規(guī)則等不完備或不合適，操作人員培訓(xùn)不 充分， 有些地方不符合用戶(hù) 現(xiàn)行質(zhì)量要求)。2. Corrective Action Required A documented Action Plan to correct the nonconformances is required. At a minimum, it must include the name of the individual at the Supplier who is responsible for implementing the Corrective Action and the timing and validation of the Corrective Action Plan. This plan is due to the GM Run @ Rate Supplier Quality Engineer for approval, within two (2) business days of the pletion of the Run @ Rate.需做的改進(jìn)措施:要求一個(gè)成文的糾正這些偏差的措施。并且，它應(yīng)包括供應(yīng)方負(fù)責(zé)執(zhí)行整改措施、控制進(jìn)度及考核成效的人員名單。該計(jì)劃需由GM負(fù)責(zé)Run@Rate評(píng)審的供應(yīng)商質(zhì)量工程師來(lái)審核，并在Run@Rate結(jié)束后兩天之內(nèi)完成。3. Verification of Corrective Action GM verification of successful pletion of the corrective action plan can be acplished in several different ways, for example, through correspondence, a part review or a plant visit. Generally an additional Run @ Rate is not required. Once the Corrective Action plan is successfully pleted, the Supplier Quality Engineer will change the Run @ Rate result from open to pass.改進(jìn)措施的驗(yàn)證:驗(yàn)證改進(jìn)措施是否順利完成有幾種不同的方法。例如，通過(guò)聯(lián)系，對(duì)一批零件的檢查或是參觀生產(chǎn)現(xiàn)場(chǎng)。通常不需要再作Run@Rate。一旦改進(jìn)措施順利地完成，供應(yīng)商質(zhì)量工程師將把Run@Rate的結(jié)果由待定改為通過(guò)。 C. Fail 失 敗 1. Definition Fail indicates a serious nonconformance exists that requires significant action by the supplier to correct, such as quality systems are not in place and serious nononformances exist。 Ppk values (Cpk values) do not meet requirements for KPC’s。 or supplier fails to meet Volume Requirements. An additional Run @ Rate will be required.定義：“失敗”意味著存在著嚴(yán)重的不一致的地方，要求供應(yīng)商采取一些重大的措施來(lái)加以改進(jìn)。這些不一致有：質(zhì)量系統(tǒng)不存在并有嚴(yán)重不一致質(zhì)量問(wèn)題存在，關(guān)鍵產(chǎn)品特性的Ppk值(Cpk值)達(dá)不到KPC的要求，或者供應(yīng)商達(dá)不到產(chǎn)量要求，因此 要求 重新作Run @ Rate。2. Corrective Action Required A documented Action Plan to correct the nonconformances is required. At a minimum, it must include the name of the individual at the Supplier who is responsible for implementing the Corrective Action and the timing and validation of the Corrective Action Plan. This plan is due to the GM Run @ Rate Supplier Quality Engineer for approval, within two (2) business days of the pletion of the Run @ Rate.需做的改進(jìn)措施:要求有一個(gè)成文的改正這些偏差的措施。并且，它應(yīng)包括供應(yīng)方負(fù)責(zé)執(zhí)行整改措施、控制進(jìn)度及考核成效的人員名單，該計(jì)劃的要由GM負(fù)責(zé)Run@Rate評(píng)審的供應(yīng)商質(zhì)量工 程師來(lái)審核，并在 Run @ Rate結(jié)束后兩天內(nèi)完成。3. Verification of Corrective Action. Once the Corrective Action plan is pleted, the Supplier Quality Engineer will schedule the new Run @ Rate to verify the successful implementation of the corrective action plan.改進(jìn)措施的驗(yàn)證:改進(jìn)措施計(jì)劃完成以后，供應(yīng)商質(zhì)量工程師將按排進(jìn)行新的Run@Rate，以驗(yàn)證改進(jìn)措施是否有執(zhí)行成效。VIII. Supplier Monitored Run @ Rate Additional Requirements供應(yīng)商監(jiān)督下的Run @ Rate的附加要求A. All Run @ Rate requirements identified in Sections IV. V, VI and VII of this procedure apply to both supplier monitored and customer monitored Run @ Rates.所有在本程序第IV、V、VI、VII節(jié)中對(duì)Run@Rate的要求不論是供應(yīng)商監(jiān)督或是由用戶(hù)監(jiān)督下的Run @ Rate均適用。Note: The scheduled date for the Run @ Rate must be approve by The Supplier Quality Engineer.注：由供應(yīng)商監(jiān)督的Run @ Rate的日期安排應(yīng)得