【正文】
emonstrated the capability to produce parts that meet GM39。所有關(guān)鍵的產(chǎn)品性能是在監(jiān)督測(cè)定并且滿足CPK/PPK的要求。B. Open 待 定 1. Definition Open indicates that some minor nonconformances to the requirements were found that need to be corrected. Examples of this are net output meets volume requirements but not quoted capacity。2. Corrective Action Required A documented Action Plan to correct the nonconformances is required. At a minimum, it must include the name of the individual at the Supplier who is responsible for implementing the Corrective Action and the timing and validation of the Corrective Action Plan. This plan is due to the GM Run Rate Supplier Quality Engineer for approval, within two (2) business days of the pletion of the Run Rate.需做的改進(jìn)措施:要求一個(gè)成文的糾正這些偏差的措施。例如,通過(guò)聯(lián)系,對(duì)一批零件的檢查或是參觀生產(chǎn)現(xiàn)場(chǎng)。 Ppk values (Cpk values) do not meet requirements for KPC’s。并且,它應(yīng)包括供應(yīng)方負(fù)責(zé)執(zhí)行整改措施、控制進(jìn)度及考核成效的人員名單,該計(jì)劃的要由GM負(fù)責(zé)RunRate評(píng)審的供應(yīng)商質(zhì)量工 程師來(lái)審核,并在 Run Rate結(jié)束后兩天內(nèi)完成。B. Since a customer representative will not be present during the Run Rate, the following must be pleted.由于用戶代表將不參加Run Rate,因此供應(yīng)商應(yīng)該完成以下工作。 b) Review and approve the corrective action plan.審 批 改 進(jìn) 措 施 計(jì) 劃 c) Determine the need for an additional Run Rate. 確 定 是 否 需 要 再 作 Run Rated) Communicate the results of the above review to the supplier. 將 上 述 審 查 結(jié) 果 駝 知 供 應(yīng) 商 4. If the result of the Run Rate is open or fail, the process described in Section VII applies. 如 果 Run Rate 的 結(jié) 果 是 待 定 或 失 敗 , 則 第 VII 節(jié) 的 內(nèi) 容 將 適 用 。并且還核實(shí)供應(yīng)商的實(shí)際過(guò)程是否按照在PPAP、GP-12和其他如下所述文件中的計(jì)劃實(shí)行。 subsupplier requirements and Run Rate results and packaging .在 Run Rate 中,將檢查以下內(nèi)容:文件;制造過(guò)程及結(jié)果;零件質(zhì)量要求及結(jié)果;分供方要求; Run Rate 結(jié) 果和 包裝。這些文件是否用于實(shí)施規(guī) 定 的反應(yīng)計(jì)劃和糾正措施? Yes No Comments(備注): 5 . When required , are production boundary sample available at required work station ? Are boundary samples approved by SGM? 當(dāng)需要時(shí),在需要的工位上是否擁有邊際樣品?這些樣品是否經(jīng)上海通用認(rèn)可? Yes No Comments(備注): 6 . Are maintenance plans in place? Are repair and maintenance parts available ? Is there planed downtime for preventative maintenance ? 是否具備保養(yǎng)計(jì)劃? 是否有用于維修和保養(yǎng)的備件? 是否有進(jìn)行預(yù)防性維修保養(yǎng)的停機(jī)計(jì)劃? Yes No Comments(備注): Note : All of the preceding requirements must be met to pass Run Rate. 注:上述所有要求都須合格才能通過(guò) Run Rate。E. PART QUALITY RESULTS 零件質(zhì)量結(jié)果 Note: The total number of parts produced, the pieces rejected and the pieces reworked must be documented on the summary sheet. 注: 生產(chǎn)零件總數(shù), 不合格零件數(shù), 及返工零件數(shù)都記在總結(jié)表中. the parts produced off production tooling during the Run Rate meet SGM抯 requirements for ongoing quality, as stated in PPAP ? 在按預(yù)定能力生產(chǎn)時(shí), 用生產(chǎn)工裝生產(chǎn)出來(lái)的零件是否符合PPAP中記載的SGM對(duì)準(zhǔn)予持續(xù)制造的質(zhì) 量 要求? Yes No Comments(備注): the manufacturing process in control ? 制造過(guò)程是否受控? Yes No Comments(備注): the manufacturing process demonstrate the required capability ? 制造過(guò)程能否證明所要求的生產(chǎn)能力? Yes No Comments(備注): 4. Is the process control plan sufficient to effectively meet the design record requirement, ., control points, frequency of checks, etc.? 過(guò)程控制計(jì)劃是否足以滿足設(shè)計(jì)要求,即控制點(diǎn), 檢驗(yàn)頻率等? Yes No Comments(備注): 5. Nonconformances 不符合性a) Were the nonconformances yielded by the process identified by the normal PPAP control plan ? 過(guò)程中的不符合性是否能由一般的PPAP控制計(jì)劃 識(shí)別出來(lái)? Ye。 1. Can net output from each operation support quoted capacity 每道工序的凈產(chǎn)量是否與報(bào)價(jià)生產(chǎn) 能力相符 ? Yes No Comments(備注): Operation 工序 Quoted Capacity 報(bào)價(jià)生產(chǎn)能力 Rate 實(shí)際2. During the Run Rate, did the tooling meet the quoted up time requirements(net vs gross quoted output) ? Make note of any unexpected downtime and corrective action plans required. 在按預(yù)定能力生產(chǎn)時(shí), 工裝是否滿足報(bào)價(jià)所要求的開(kāi)機(jī)時(shí)間要求? (報(bào)價(jià)凈產(chǎn)量和標(biāo)稱(chēng)的毛產(chǎn)量) 記下任何 意外的停工時(shí)間和要求的改進(jìn)措施計(jì)劃. Yes No Comments(備注): 3. Can all line changeovers, if any, be performed within the quoted tooling capacity requirements? 所有在線工裝的更換是在報(bào)價(jià)工裝能力要求范圍內(nèi)進(jìn)行的嗎? Yes No Comments(備注): 4. Does the net throughput of good pieces(scrap taken out, any allowable rework) meet daily quoted capacity ? 合格零件的凈產(chǎn)量(剔除廢品, 保留返工合格零件)與報(bào)價(jià)日生產(chǎn)能力是否相符? Yes No Comments(備注): 5. Is the acceleration plan sufficient to meet requirements ? 加速生產(chǎn)計(jì)劃是否足以滿足要求? Yes No Comments(備注): Note : All of the preceding five requirements must be met to pass Run Rate. 注:上述所有五項(xiàng)要求都須合格才能通過(guò) Run Rate。B . MANUFACTURING PROCESS ACTUAL TO PLAN 制造過(guò)程--實(shí)際相對(duì)于計(jì)劃 1 . Is the product being manufactured at the production site using the production tooling ,gaging, process, material, operators, environment, and process settings? 該產(chǎn)品是否在生產(chǎn)現(xiàn)場(chǎng)用正式生產(chǎn)工裝、測(cè)量系統(tǒng)、過(guò)程、材料、操作人員、環(huán)境和過(guò)程設(shè)定進(jìn)行 生產(chǎn) ? Yes No Comments(備注): 2 . Does the actual process flow agree with diagram, as documented in PPAP ? (Review the facility plan and layout. Walk the process with the flow diagram. ) 實(shí)際生產(chǎn)流程是否與PPAP 文件中的流程圖相同?(檢查設(shè)備計(jì)劃和場(chǎng)地平面圖。 the manufacturing process and results 。 GP9 RUN RATE SUMMARYGP-9“按預(yù)定能力生產(chǎn)”總結(jié)Part Name 零件名稱(chēng)Part 零件號(hào)Drawing 圖號(hào)Change Level更改級(jí)別Supplier供應(yīng)商Mfg. Location 制造地址DUNs