【正文】 owntime Hours (planned amp。B . MANUFACTURING PROCESS ACTUAL TO PLAN 制造過(guò)程－－實(shí)際相對(duì)于計(jì)劃 1 . Is the product being manufactured at the production site using the production tooling ,gaging, process, material, operators, environment, and process settings? 該產(chǎn)品是否在生產(chǎn)現(xiàn)場(chǎng)用正式生產(chǎn)工裝、測(cè)量系統(tǒng)、過(guò)程、材料、操作人員、環(huán)境和過(guò)程設(shè)定進(jìn)行 生產(chǎn) ? Yes No Comments（備注）:  2 . Does the actual process flow agree with diagram, as documented in PPAP ? (Review the facility plan and layout. Walk the process with the flow diagram. ) 實(shí)際生產(chǎn)流程是否與PPAP 文件中的流程圖相同？（檢查設(shè)備計(jì)劃和場(chǎng)地平面圖。E. PART QUALITY RESULTS 零件質(zhì)量結(jié)果 Note: The total number of parts produced, the pieces rejected and the pieces reworked must be documented on the summary sheet. 注: 生產(chǎn)零件總數(shù), 不合格零件數(shù), 及返工零件數(shù)都記在總結(jié)表中. the parts produced off production tooling during the Run Rate meet SGM抯 requirements for ongoing quality, as stated in PPAP ? 在按預(yù)定能力生產(chǎn)時(shí), 用生產(chǎn)工裝生產(chǎn)出來(lái)的零件是否符合PPAP中記載的SGM對(duì)準(zhǔn)予持續(xù)制造的質(zhì) 量 要求? Yes No Comments（備注）: the manufacturing process in control ? 制造過(guò)程是否受控? Yes No Comments（備注）: the manufacturing process demonstrate the required capability ? 制造過(guò)程能否證明所要求的生產(chǎn)能力? Yes No Comments（備注）: 4. Is the process control plan sufficient to effectively meet the design record requirement, ., control points, frequency of checks, etc.? 過(guò)程控制計(jì)劃是否足以滿足設(shè)計(jì)要求,即控制點(diǎn), 檢驗(yàn)頻率等? Yes No Comments（備注）: 5. Nonconformances 不符合性a) Were the nonconformances yielded by the process identified by the normal PPAP control plan ? 過(guò)程中的不符合性是否能由一般的PPAP控制計(jì)劃 識(shí)別出來(lái)? Ye。 subsupplier requirements and Run Rate results and packaging .在 Run Rate 中，將檢查以下內(nèi)容：文件；制造過(guò)程及結(jié)果；零件質(zhì)量要求及結(jié)果；分供方要求； Run Rate 結(jié) 果和 包裝。 b) Review and approve the corrective action plan.審 批 改 進(jìn) 措 施 計(jì) 劃 c) Determine the need for an additional Run Rate. 確 定 是 否 需 要 再 作 Run Rated) Communicate the results of the above review to the supplier. 將 上 述 審 查 結(jié) 果 駝 知 供 應(yīng) 商 4. If the result of the Run Rate is open or fail, the process described in Section VII applies. 如 果 Run Rate 的 結(jié) 果 是 待 定 或 失 敗 ， 則 第 VII 節(jié) 的 內(nèi) 容 將 適 用 。并且，它應(yīng)包括供應(yīng)方負(fù)責(zé)執(zhí)行整改措施、控制進(jìn)度及考核成效的人員名單，該計(jì)劃的要由GM負(fù)責(zé)RunRate評(píng)審的供應(yīng)商質(zhì)量工 程師來(lái)審核，并在 Run Rate結(jié)束后兩天內(nèi)完成。例如，通過(guò)聯(lián)系，對(duì)一批零件的檢查或是參觀生產(chǎn)現(xiàn)場(chǎng)。B. Open 待 定 1. Definition Open indicates that some minor nonconformances to the requirements were found that need to be corrected. Examples of this are net output meets volume requirements but not quoted capacity。 A. Pass 通 過(guò) 1. Definition 定 義 Pass indicates that all Run Rate requirements were met. The supplier demonstrated the capability to produce parts that meet GM39。2. The supplier39。s facility. Verification of the subcontractor(s)39。如果是由GP12過(guò)程控制計(jì)劃或是由其他措施認(rèn)別出來(lái),則要求修改PPAP 控制計(jì)劃。s corrective action process to ensure containment and correction should be available for review.過(guò) 程 控 制 計(jì) 劃 的 反 應(yīng) 計(jì) 劃 與 供 應(yīng) 商 的 改 正 措 施 一 樣 ， 確 保 在 檢 查 時(shí) 有 遏 制 措 施 及 施 改 正 措 施 。4. The net throughput of good pieces (scrap taken out, any allowable rework) meet daily quoted capacity.合格零件的凈產(chǎn)量(剔除廢品, 保留返工合格零件)應(yīng)與報(bào)價(jià)日生產(chǎn)能力相符。6. Maintenance plans are in place。A. DOCUMENTATION : At the time of the RunRate , the following support documentation should be available for review:文件 : 在作 Run Rate審核時(shí)，應(yīng)出具下列證明性文件以備查閱。V. RUNRATE REVIEW CONTENT Run Rate檢查內(nèi)容The Run Rate will verify that the results of the supplier39。C. REQUIRED PARTICIPATION 要求參加的人員1. Customer Monitored 用戶監(jiān)督Customer A representative from the procuring division is to be present for the entire Run Rate. No portion of the Run Rate is to be performed without representation of the procuring division, without prior approval. The lead GM representative typically will be the Supplier Quality Engineer, with participation of the Buyer and/or Release Engineer upon request. Supplier The lead supplier representative is to be the project manager or manager appointee.用戶－－采購(gòu)部門的一個(gè)代表到現(xiàn)場(chǎng)監(jiān)督整個(gè)生產(chǎn)過(guò)程。IV. GENERAL INFORMATION 概述A. DURATION OF RUNRATERun Rate的周期The number of ponents to be produced during the Run Rate should be sufficient to demonstrate manufacturing process capability and should be predetermined by the supplier and the procuring division39。II. SCOPE適用范圍 All new parts require a Run Rate, unless exempted by the supplier quality engineer and approved by the Supplier Quality and Purchasing Directors of the procuring division.所有新的零部件都要通過(guò)Run Rate，除非供應(yīng)商質(zhì)量工程師認(rèn)為可以免除并且得到 采 購(gòu) 部 供 應(yīng) 商質(zhì)量和采購(gòu)負(fù)責(zé)人的認(rèn)可。25 / 26Run Rate GP9按預(yù)定能力生產(chǎn)I. PURPOSE目的The purpose of a Run Rate is to verify: Run Rate的目的是要核實(shí)：A. the supplier39。 During a Run Rate, all production tooling is to be in place and running at full capacity, utilizing all regular production, direct and indirect, personnel and support systems.在Run Rate過(guò)程中，所有的生產(chǎn)工具應(yīng)各就各位并且按最大能力運(yùn)行，運(yùn)用所有正 式 生產(chǎn)的 人 員 和支持系統(tǒng)，包括直接的和間接的。注：見(jiàn)第VIII節(jié)中有關(guān)于由供應(yīng)商自行監(jiān)督下的Run Rate R的附加要求。確切的日期應(yīng)由采購(gòu)部門和供應(yīng)商共同確定。供應(yīng)商應(yīng)保證有足夠的生產(chǎn)用裝運(yùn)箱和合適的成品包裝以防止零部件的損壞。 and packaging.在RunRate過(guò)程中，檢查以下一些項(xiàng)目：文件，制造工藝和其結(jié)果，零件質(zhì)量要求和其結(jié)果，對(duì)分供方的要求及其Run Rate 的 結(jié) 果，還有包裝和搬運(yùn)。5. Production boundary samples, when required, are available at required work stations. 當(dāng)需要時(shí)，在需要的工位上應(yīng)擁有邊際樣品。3. All line changeovers, if any, can be performed within the quoted tooling capacity requirements.所有在線工裝的更換應(yīng)在報(bào)價(jià)工裝能力要求范圍內(nèi)進(jìn)行。4. Potential failure modes, as identified in the PFMEA, are addressed through errorproofing or the control plan.在PFMEA中所確定的潛在失效模式應(yīng)有防錯(cuò)措施或控制計(jì)劃來(lái)處置5. The process control plan reaction plan as well as the supplier39。5. Nonconformance 不符合性Note: The total number of parts produced, the pieces rejected and the pieces reworked need to be documented on the summary sheet.注：生產(chǎn)出來(lái)的零件總數(shù)，不