【正文】 the supplier. 供應商必須在獲得PPAP生產件批準后及在開始加速生產之前進行RunRate。沒有預先的許可，沒有代表到場，不得進行任何的操作，GM方面的首席代表是供應商質量工程師。D. SUPPLIER PREPARTATION FOR RUNRATE供應商為Run Rate所作的準備To make effective use of time, the supplier should conduct a practice Run Rate and/or production simulations, as well as plete as much of the Run Rate Worksheet (Attachment B), before the official Run Rate is conducted.為了能有效地利用時間，在正式的RunRate進行之前，供應商應作一次演習或相應的模擬生產，并完成工作表 (附錄B) 上所規(guī)定的盡可能多的項目和所有問答。s actual manufacturing process meet customer requirements for ongoing quality, as stated in PPAP, and quoted tooling capacity. Also, it will verify that the supplier39。 part quality requirements and results。1. PPAP package including :PPAP 文件包括:a) Process flow diagram 過程流程 b) Process control plan, with reaction plan 具有反應計劃的過程控制計劃c) DFMEA / PFMEA 設計/過程失效模式及后果分析d) Master part(s) 標樣2. GP12( Prelaunch ) control planGP12初期生產次品遏制的控制計劃3. Tool capacity information 工 裝 能 力 情況4. Operator/inspection instruction操作 /檢驗指導書5. Prototype / pilot concerns (PR/R’s)樣件/試生產時發(fā)生的問題(如PR/R)6. Sub contractor control / capacity data分供方控制/能力數(shù)據(jù)7. Subcontractor material schedules and transportation 分供應商材料（含零件）生產計劃及運輸8. Packaging / labeling plan包裝/ 標記計劃9. Acceleration plan生產加速計劃Note : All documentation must be plete and correct 注: 所有文件都應完備及正確。4. All inprocess documents, such as process control charts, are in place at the time of the Run Rate. The documentation is utilized to drive a defined reaction plan and corrective action process.在進行RunRate時，所有過程文件都應在工位上，如過程控制計劃。 repair and maintenance parts are available。2. During the Run Rate, the tooling must meet the quoted up time requirements (net vs. gross quoted output). Any unexpected downtime must be documented and corrective action taken.在按預定能 力生產時 ,工 裝 應滿 足報 價所 要求 的開機 時間要求(報價凈產量和標稱毛產量)。5. The acceleration plan is sufficient to meet requirements. 加速生產計劃足以滿足客戶要求。 2. All in process gaging and controls must be plete, functional and in place.所有生產過程中的測量和控制設備應完備, 功能齊全并且到位。 Note: All of the preceding five requirements must be met to pass the Run Rate.注：上述所有要求都須合格才能通過 Run Rate。3. The manufacturing process demonstrates the required capability.制造過程應證明所要求的生產能力。b) The PFMEA identified the potential failure modes. If not, the PFMEA needs to be updated and corrective action put in place. 生產過程中的不符合項在PFMEA中應有預見，若未能做到，則PFMEA需要更新并且要采取改進措施。F. SUBCONTRACTOR REQUIREMENTS 分供方要求1. Subcontractor(s)39。 manufacturing processes should be acplished through a Run Rate or similar process conducted by the supplier. 在進行RunRate以前，供應商應該對分供方是否能滿足用戶的質量和數(shù)量要求進行確認?！. PACKAGING AND HANDLING 包裝及裝卸1. In process and final shipment packaging will be reviewed for preservation of part quality and ease of use by supplier39。s method for in process and final shipping packaging and handling must effectively eliminate the potential for process errors or mixed stock.在生產過程中及最終運輸時所采用的包裝及裝卸方式應能有效地杜絕可能的程序差 錯及混裝。VII. APPROVAL審 定 Upon pletion of the Run Rate, the worksheets must be reviewed for pleteness and a decision made whether or not to approve the review. The Run Rate can have one of three results: pass。s ongoing quality requirements at quoted capacity (net output). All key product characteristics were monitored and meet Cpk/Ppk requirements. GP12 requirements were met. The supplier39。滿足GP12的要求。 quality systems have minor deficiencies (., preventative maintenance system lacking, lack of error proofing, inplete or inadequate operator instructions/visual aids, operator training not plete, minor deficiencies in meeting customer39。并且，它應包括供應方負責執(zhí)行整改措施、控制進度及考核成效的人員名單。通常不需要再作RunRate。 or supplier fails to meet Volume Requirements. An additional Run Rate will be required.定義：“失敗”意味著存在著嚴重的不一致的地方，要求供應商采取一些重大的措施來加以改進。3. Verification of Corrective Action. Once the Corrective Action plan is pleted, the Supplier Quality Engineer will schedule the new Run Rate to verify the successful implementation of the corrective action plan.改進措施的驗證:改進措施計劃完成以后，供應商質量工程師將按排進行新的RunRate，以驗證改進措施是否有執(zhí)行成效。1. Within twentyfour hours of pleting the scheduled Run Rate, the supplier must plete the Run Rate Summary and Worksheets (Attachments A and B) and provide them to the responsible customer Supplier Quality Engineer, with a remendation for the result of the Run Rate.在完成RunRate以后24小時內，供應商應寫出RunRate總結及工作表(附錄A和B)并將其交給用戶方負責人供應商質量工程師，并對 Run Rate 的結果 提出某些建議。 Note: If the supplier monitored Run Rate results in a fail, another Run Rate must be scheduled with a customer representative present注 ： 如 果 由 供 應 監(jiān) 督 的 Run Rate 結 果 失 敗 ， 則 下 一 次 的 Run Rate 須 有 用 戶 方 代 表 參 加 。During the Run Rate , the following will be reviewed :documentation 。A . Documentation 文件 At the time of the Run Rate , the following support documentation should be available for review : 在 Run Rate 過程中，下列支持文件應備查： Available 是否具備 Y/N1 . PPAP package including PPAP 文件應包括：1 a) process flow diagram 過程流程圖a b) process control plan , with reaction plan 具有反應計劃的過程控制計劃b c) DFMEA/PFMEA設計/過程失效模式及后果分析c d) Master part (s) 標樣d2 . GP12 (Prelaunch Control )plan GP12 （試生產控制）計劃23 . Tool capacity information 工裝能力情況34 . Operator / inspection instruction 操作/檢驗指導書45 . Prototype/pilot concerns (PR/R扴) 樣件/試生產時發(fā)生的問題（PR/R）56 . Subcontractor control /capacity data 分供方控制/能力數(shù)據(jù)6 分供應商材料(含零件)生產計劃及運輸78 . Packaging/labeling plan 包裝/標記計劃 89 . Acceleration plan 加速計劃 9 Note : All documentation must be plete and correct. 注 ：所有文件都應完備及 正確。C. MANUFACTURING CAPACITY RESULTS 制造能力結果 The following will be verified while the process is running 在進行生產時, 要核實以