【正文】
學(xué) 號: 202106040106 HEBEI UNITED UNIVERSITY 畢業(yè)設(shè)計(jì)說明書 GRADUATE DESIGN 設(shè)計(jì)題目: 年產(chǎn) 280 萬噸 1780 熱軋帶鋼車間設(shè)計(jì) 學(xué)生姓名:張志芳 專業(yè)班級 : 09 成型 1 班 學(xué) 院: 冶金與能源學(xué)院 指導(dǎo)教師: 楊海麗 教授 2021 年 05 月 28 日 摘 要 I 摘 要 板帶材生產(chǎn)的技術(shù)水平不僅是冶金工業(yè)生產(chǎn)發(fā)展水平的重要標(biāo)志,也反映了一個(gè)國家工業(yè)與科學(xué)技術(shù)發(fā)展的水平。建設(shè)現(xiàn)代化的熱軋寬帶鋼軋機(jī)要滿足現(xiàn)代工業(yè)對熱軋板品種質(zhì)量的要求。而最終產(chǎn)品的質(zhì)量首先取決于連鑄胚的質(zhì)量,其次 取決于軋鋼工藝的設(shè)計(jì),如軋機(jī)的剛度、軋機(jī)的布置形式等等。所以工藝設(shè)計(jì)是否合理不僅關(guān)系到產(chǎn)量,還關(guān)系到最終產(chǎn)品的質(zhì)量。 基于以上考慮,本次設(shè)計(jì)結(jié)合本鋼 1700mm、唐鋼 1700mm、萊鋼 1500mm、寶鋼 1580mm、鞍鋼 1780mm、梅鋼 1422mm 熱軋生產(chǎn)線設(shè)計(jì)了 280 萬噸 1780mm常規(guī)熱連軋生產(chǎn)線,在此設(shè)計(jì)中詳細(xì)的介紹了加熱、粗軋、熱卷取、精軋、冷卻、卷取等一系列過程。其中精軋機(jī)選取 7 架大斷面牌坊和高噸位軋制力軋機(jī),采用工作輥正彎輥( WRB)技術(shù)、 CVC 軋機(jī)和厚度自動控制 (AGC)等技術(shù)來控制板型和提 高厚度精度。另外為提高軋件溫度 ,減少頭尾溫差,節(jié)約軋制能耗,降低工程投資,在精軋前采用保溫罩。設(shè)計(jì)中涉及的技術(shù)參數(shù)大部分取自現(xiàn)場的經(jīng)驗(yàn)數(shù)值,用到的部分公式也是用來自于實(shí)際的經(jīng)驗(yàn)公式。 關(guān)鍵詞 常規(guī)熱連軋;保溫罩;層流冷卻;液壓 AGC 系統(tǒng) Abstract II Abstract The level of hot strip production technique is not only an important marking of the metallurgy industry produce development, but also reflect the level of the national industry and science construct a modern hot wide rolling mill we should meet the quality request of modern industry to hot strip quality of the final product firstly relies on the quality of continuous casting is more,it depends on the design of the rolling ,for example the arrangement and the stiffness of the mill .So wether the design is reasonable is not only relate to the quantity but also relate to the quality. Based on the above premise, this design bine Tang steel 1450 ,Ben steel 1700, Bao steel 1580 and An steel 1780 hot rolling production line to design million ton traditional hot continuous rolling workshop. In this paper it introduced the heat furnace, the rough rolling in detail, the heat box, the finish rolling, the laminar cooling, the curl and so them, The finishing mill still selected the big cross section memorial arch and the high tonnage rolling stand, and chose CVC mill, work roll bend technique and automatic gauge control to control strip shape and thickness. Moreover, in order to raise the temperature of rolling metal and reduce the difference temperature between the tail and the head of rolling metal, I establish a hot curl box between the rough rolling and the finishing rolling. The coefficient in this design and parts of formulas e from actual experience. Keywords conventional continuous rolling, heat box, laminar cooling, automatic gauge control 目 錄 III 目 錄 摘 要 ............................................................................................................................. I ABSTRACT ................................................................................................................... II 第 1 章 緒論 .................................................................................................................. 1 熱軋板帶鋼的發(fā)展歷史 ..................................................................................... 1 熱軋板帶鋼的發(fā)展史 ................................................................................... 1 我國熱軋板帶鋼生產(chǎn)的發(fā)展史 ................................................................... 1 熱軋軋技術(shù)的發(fā)展現(xiàn)狀及趨勢 .......................................................................... 2 熱軋板帶 鋼的發(fā)展現(xiàn)狀 ............................................................................... 2 熱軋板帶鋼的生產(chǎn)工藝及特點(diǎn) ................................................................... 3 熱軋板帶鋼的發(fā)展趨勢 ............................................................................... 4 第 2 章 建廠依據(jù)及產(chǎn)品大綱 ...................................................................................... 5 建廠依據(jù) .............................................................................................................. 5 可行性研究 .................................................................................................... 5 地理與資源 ................................................................................................... 5 產(chǎn)品大綱 ............................................................................................................. 6 坯料 ............................................................................................................... 6 產(chǎn)品規(guī)格 ........................................................................................................ 7 鋼種方案 ....................................................................................................... 7 第 3 章 車間布置及主要設(shè)備的選擇 .......................................................................... 9 車間布置及設(shè)備選用的 原則 .............................................................................. 9 主要設(shè)備的選擇 ................................................................................................. 9 除鱗設(shè)備 ....................................................................................................... 9 板坯寬度測壓設(shè)備 ...................................................................................... 10 軋制總道次的 確定 ...................................................................................... 14 粗軋機(jī) .......................................................................................................... 14 保溫裝置 ...................................................................................................... 17 精軋機(jī) .......................................................................................................... 19 壓下裝置 ...................................................................................................... 23 活套裝置 ..................................................................................................... 24 卷取裝置 .......................................................................................................25 第 4 章 典型產(chǎn)品壓下規(guī)程設(shè)計(jì) ................................................................................ 27 概述 ........................................................................................................