【正文】 /7/2023 46Transport Kanban運輸看板Signal Kanban訊號看板Kanban Post看板布告FIFOSupermarket超市Withdrawal提取“FirstinFirstOut”flow先進先出Max frequencySMEDTPM“ Kaizen LightningBurst”改善的閃光爆發(fā)0X0XKanban ArrivingIn Batches看板以批次抵達Leveling Mix and/or Volume混合平穩(wěn)化 /數(shù)量平穩(wěn)化 Kanban path看板路線Production Kanban生產(chǎn)看板Future State Icons未來狀態(tài)的符號5/7/2023 47ICoils5 daysI4600 L2400 RI1100 L600 R OCT = 62 secD/R = 62 secC/O = 0REJ = 6%U/T =100%2 Shifts27, 600 sec. Avail.OCT = 40 secD/R = 40 secC/O = 0REJ = 7%U/T = 100%2 Shifts27,600 sec. Avail.ShippingStagingIII1600 L850 R1200 L640 R2700 L1440 RFerrousMetals Co.500 ft coilsTues ThursMachine1OCT= 39 secD/R = 39 secC/O = 10 minREJ = 4%U/T= 100%2 Shifts27, 600 sec Avail.MCT = 1 secondC/O = 1 hourREJ = 3%U/T = 85%27,600 sec. avail.EPE = 2 weeksStamp200 tWeld1OCT = 46 secD/R = 46 secC/O = 10 minREJ = 5%U/T = 80%2 Shifts27,600 sec. Avail.1x dailySubAssembly1Assembly1MRP18,400 pcs/mo 12,000 “L”6,400 “R”Tray = 20 pcs2 ShiftsHighland ManufacturingSheet Metal HousingsCurrent State(Date)Daily ShipScheduleWeekly Schedule TT = 60 sec.ManchesterAvenue6weekForecastWeeklyfaxProductionControl90/60/30 dayForecastsDailyOrder5 days days days days 2 days days 1 sec. 39 sec. 46 sec. 62 sec. 40 sec.Lead Time= daysProcess Time= 188 sec1. 客戶需求時間為何？SR5/7/2023 48ICoils5 daysI4600 L2400 RI1100 L600 R OCT = 62 secD/R = 62 secC/O = 0REJ = 6%U/T =100%2 Shifts27, 600 sec. Avail.OCT = 40 secD/R = 40 secC/O = 0REJ = 7%U/T = 100%2 Shifts27,600 sec. Avail.ShippingStagingIII1600 L850 R1200 L640 R2700 L1440 RFerrousMetals Co.500 ft coilsTues ThursMachine1OCT= 39 secD/R = 39 secC/O = 10 minREJ = 4%U/T= 100%2 Shifts27, 600 sec Avail.MCT = 1 secondC/O = 1 hourREJ = 3%U/T = 85%27,600 sec. avail.EPE = 2 weeksStamp200 tWeld1OCT = 46 secD/R = 46 secC/O = 10 minREJ = 5%U/T = 80%2 Shifts27,600 sec. Avail.1x dailySubAssembly1Assembly1MRP18,400 pcs/mo 12,000 “L”6,400 “R”Tray = 20 pcs2 ShiftsHighland ManufacturingSheet Metal HousingsCurrent State(Date)Daily ShipScheduleWeekly Schedule TT = 60 sec.ManchesterAvenue6weekForecastWeeklyfaxProductionControl90/60/30 dayForecastsDailyOrder5 days days days days 2 days days 1 sec. 39 sec. 46 sec. 62 sec. 40 sec.Lead Time= daysProcess Time= 188 sec2. 你將如何滿足客戶定單 ?你是依成品超市生產(chǎn) , 還是依客戶定單生產(chǎn) ?SR5/7/2023 490s39s 46s62s40sTakt time60 secondsStamp Machine Weld Subassy Assy(autofeed)3. 那里 可以 執(zhí)行一件流？在沖壓過程 ？No – why not?不行 為何不行？5/7/2023 50ICoils5 daysI4600 L2400 RI1100 L600 R OCT = 62 secD/R = 62 secC/O = 0REJ = 6%U/T =100%2 Shifts27, 600 sec. Avail.OCT = 40 secD/R = 40 secC/O = 0REJ = 7%U/T = 100%2 Shifts27,600 sec. Avail.ShippingStagingIII1600 L850 R1200 L640 R2700 L1440 RFerrousMetals Co.500 ft coilsTues ThursMachine1OCT= 39 secD/R = 39 secC/O = 10 minREJ = 4%U/T= 100%2 Shifts27, 600 sec Avail.MCT = 1 secondC/O = 1 hourREJ = 3%U/T = 85%27,600 sec. avail.EPE = 2 weeksStamp200 tWeld1OCT = 46 secD/R = 46 secC/O = 10 minREJ = 5%U/T = 80%2 Shifts27,600 sec. Avail.1x dailySubAssembly1Assembly1MRP18,400 pcs/mo 12,000 “L”6,400 “R”Tray = 20 pcs2 ShiftsHighland ManufacturingSheet Metal HousingsCurrent State(Date)Daily ShipScheduleWeekly Schedule TT = 60 sec.ManchesterAvenue6weekForecastWeeklyfaxProductionControl90/60/30 dayForecastsDailyOrder5 days days days days 2 days days 1 sec. 39 sec. 46 sec. 62 sec. 40 sec.Lead Time= daysProcess Time= 188 sec4. 引導(dǎo)程序在那里？SR5/7/2023 51ICoils5 daysI4600 L2400 RI1100 L600 R OCT = 62 secD/R = 62 secC/O = 0REJ = 6%U/T =100%2 Shifts27, 600 sec. Avail.OCT = 40 secD/R = 40 secC/O = 0REJ = 7%U/T = 100%2 Shifts27,600 sec. Avail.ShippingStagingIII1600 L850 R1200 L640 R2700 L1440 RFerrousMetals Co.500 ft coilsTues ThursMachine1OCT= 39 secD/R = 39 secC/O = 10 minREJ = 4%U/T= 100%2 Shifts27, 600 sec Avail.MCT = 1 secondC/O = 1 hourREJ = 3%U/T = 85%27,600 sec. avail.EPE = 2 weeksStamp200 tWeld1OCT = 46 secD/R = 46 secC/O = 10 minREJ = 5%U/T = 80%2 Shifts27,600 sec. Avail.1x dailySubAssembly1Assembly1MRP18,400 pcs/mo 12,000 “L”6,400 “R”Tray = 20 pcs2 ShiftsHighland ManufacturingSheet Metal HousingsCurrent State(Date)Daily ShipScheduleWeekly Schedule TT = 60 sec.ManchesterAvenue6weekForecastWeeklyfaxProductionControl90/60/30 dayForecastsDailyOrder5 days days days days 2 days days 1 sec. 39 sec. 46