【正文】 ........................................................................ 22 站內(nèi)露空管道系統(tǒng)安裝方案 Method Statement for Installation of Exposed Pipeline in Well Pad and Gathering Station 1 1. 工作范圍 SCOPE OF WORK . 簡介 Brief Introduction 此方案適用于 川東北高含硫氣田內(nèi)部集輸工程各井站 露空 管道系統(tǒng)的預(yù)制和安裝， 關(guān)于埋地管道安裝措施詳見《站內(nèi)埋地管道施工方案》 CDB0000TECPLNSC20000008300。各種材質(zhì)特性及相關(guān)切割、焊 接、熱處理要求詳見 PQR 說明。 METHOD STATEMENTS . 相關(guān)程序文件和方案 Related Procedures and Method Statements ? 《健康環(huán)保和安全管理體系》 CDB0000HESPCDSC20000000100 HSE Management System ? 《應(yīng)急救援總預(yù)案》 CDB0000HESPLNSC20000000100 General Emergency Plan ? 《高處作業(yè)安全管理標(biāo)準(zhǔn)》 CDB0000HESPCDSC20000000600 Safety Management Standard for Work at Height ? 《交通安全管理標(biāo)準(zhǔn)》 CDB0000HESPCDSC200019000000 Traffic Safety Management Standard ? 《高溫作業(yè)安全管理標(biāo)準(zhǔn)》 CDB0000HESPCDSC20000000700 Safety Management Standard for Work under High Temperature ? 《腳手架作業(yè)安全管理標(biāo)準(zhǔn)》 CDB0000HESPCDSC20000001000 Safety Management Standard for Scaffold Operation ? 《進(jìn)入受限空間安全管理標(biāo)準(zhǔn)》 CDB0000HESPCDSC20000001200 Safety Management Standard for Entering Confined Spaces ? 《焊接控制程序》 CDB0000QACPCDSC20000001500 Welding Control Procedures ? 《無損檢測控制程序》 CDB0000QACPCDSC20000001600 Control Procedure for Nondestructive Test ? 《熱處理控制程序》 CDB0000QACPCDSC20000001700 Heat Treatment Control Procedure ? 《物資進(jìn)場驗(yàn)收管理辦法》 CDB0000QACPCDSC20000001800 Management Measures for Materials Mobilization and Acceptance ? 《壓力試驗(yàn)控制程序》 CDB0000QACPCDSC20000001900 Control Procedure for Pressure Test ? 《焊工上崗考試管理辦法》 CDB0000QACPCDSC20000002000 Management Measure for Welder Job Examination ? 《管道安裝質(zhì)量控制程序》 CDB0000QACPCDSC20000002200 Quality Control Procedure for Pipe Installation ? 《設(shè)備、工藝管道、鋼結(jié)構(gòu)制安檢驗(yàn)試驗(yàn)計(jì)劃》 CDB0000QACPLNSC20000000300 ITP for Equipment, Processing Pipeline, Steel Structure Fabrication and Installation ? 《焊工入場技能考核細(xì)則》 CDB0000QACPCDSC20000003600 Detail Rules and Regulations for Prework Skill Assessment of Welders ? 《無損檢測質(zhì)量計(jì)劃》 CDB0000QACPCDSC20000003700 Quality Plan for Nondestructive Testing 站內(nèi)露空管道系統(tǒng)安裝方案 Method Statement for Installation of Exposed Pipeline in Well Pad and Gathering Station 2 ? 《無損檢測工藝規(guī)程》 CDB0000QACPCDSC20000003800 Technical Specification for Nondestructive Testing ? 《管道、儲(chǔ)罐保溫技術(shù)規(guī)定》 CDB0000CRRSPCUEC0000000222 Technical Specification for Insulation of Pipeline and Storage Tank ? 《現(xiàn)場物資質(zhì)量控制管理辦法》 CDB0000QACPCDSC20000003900 Implementation of Onsite Material Quality Control ? 《移動(dòng)式起重機(jī)吊裝作業(yè)安全管理標(biāo)準(zhǔn)》 CDB0000HESPCDSC20000001500 Safety Management Standard for Hoisting Operation with Mobile Crane ? HSE 培訓(xùn)標(biāo)準(zhǔn) CDB0000HESPCDSC20000000200 HES Training Standard ? 《個(gè)人防護(hù)用品管理標(biāo)準(zhǔn)》 CDB0000HESPCDSC20000000800 Management Standard for Individual Protective Article ? 《工具箱 會(huì)議標(biāo)準(zhǔn)》 CDB0000HESPCDSC20000000900 Standard for Toolbox Meeting ? 雪佛龍 《作業(yè)許可管理標(biāo)準(zhǔn)》 Chevron’s Management Standard for Work Permit ? 《設(shè)備管理辦法（試行）》 CDB0000HESPCDSC20000002100 Equipment Management Method (Pilot Edition) ? 《事故管理程序》 CDB0000HESPCDSC20000001400 Accident Management Procedure ? 《質(zhì)量檢驗(yàn)計(jì)劃》 CDB0000QACPCDSC20000003200 Quality Inspection Plan . 相關(guān)設(shè)計(jì)文件 及規(guī)范 Related Design Documents and Specifications ? 有效版本施工圖、說明書和 CDB 重要的設(shè)計(jì)文件。 ENVIRONMENT . 風(fēng)險(xiǎn)評(píng)估 Risk Assessment 此方案風(fēng)險(xiǎn) 分析詳見附件 1。 All individual tasks mentioned in this method statement will be subject to individual JSA, risk assessments and toolbox talks by CONTRACTOR InSitu before work mences on a daily basis. . HSE要求 HSE Requirements ? 作業(yè)前應(yīng)根據(jù)作業(yè)內(nèi)容辦理相關(guān)許可，如綜合作業(yè)許可、熱工作業(yè)許可、受限空間作業(yè)許可、射線作業(yè)許可、開挖作業(yè)許可等。 When perform stainless steel, make proper respiration protection against chromium VI (if required). ? 所有人員都應(yīng)參加了適應(yīng)的安全培訓(xùn)并佩戴 PPE,如作為最低要求的安全帽，鋼頭鞋，安全眼鏡和工作服以及根據(jù)具體情況需要穿戴的安全手套、高亮背心以及面罩等。起重吊裝作業(yè)應(yīng)當(dāng)根據(jù)現(xiàn) 場的實(shí)際情況考慮吊車、運(yùn)輸車輛的站位以及是否影響道路交通安全。禁止在下雨露天進(jìn)行焊接作業(yè)。腳手架 /平臺(tái)搭設(shè)完畢經(jīng)檢查驗(yàn)收，掛牌后才能使用。 Forman will be assign for work at height. Workers must wear full body harness and keep the principle of hanghigh use low being followed. Work zone and body harness hanging points should be checked and confirmed before operation. ? 臨時(shí)用電安全措施，配電箱布置。 Safety measures for temporary power use and arrangement of distribution box. Assign people (certified electrician) to manage the generator and distribution boxes, etc. and have daily inspection records. ? 工作場所應(yīng)設(shè)置警示、標(biāo)識(shí)牌，必要時(shí)設(shè)置硬維護(hù)以防止擅自入內(nèi)。 hard barricade maybe required when it is necessary to avoid accessing into it without permit. ? 作業(yè)現(xiàn)場必須按照每 ―50名作業(yè)人員： 1名安全員的比例進(jìn)行配備，以保證 現(xiàn)場人員、物資的安全。 During working, every employee has right and responsibility to ―STOP‖ the unsafe behaviors. ? 現(xiàn)場文明施工管理，需要規(guī)劃臨時(shí)設(shè)施、管道堆放地點(diǎn)并有序擺放。 No smoking in operation area, except the designated smoking area which will be set on site. ? 廢物的管理，包括防腐涂料、液體清潔劑的使用與回收，需設(shè)置垃圾回收箱，按照 CDB廢物管理要求處理到指定地點(diǎn)，確保環(huán)境不受污染。 Transportation of materials. Materials or equipments exceed 20kg can not be manually hauled but by mechanical means according to CDB Safe Work Specification Manual. ? 在任何有運(yùn)輸車輛進(jìn)出的施工地點(diǎn)，設(shè)置車輛監(jiān)護(hù)員，特別是在倒車、卸貨時(shí)。 Ensure all relevant activities and method statements be approved before execution, otherwise they will be stopped at once. ? 承包商應(yīng)負(fù)責(zé)此方案中所描述活動(dòng)的執(zhí)行。 The site should arrange full time safety inspectors, set up warning line and warning signs. Site patrol inspection is required. ? 檢查 施工 的電源線應(yīng)完好無損，布置合理，固定牢固。禁止在同一施工區(qū)域同時(shí)進(jìn)行兩項(xiàng)作業(yè)。 hard barricade maybe required when it is necessary to avoid accessing into it without permit. Forbid performing two items of work simultaneously in one construction area. . 應(yīng)急救援 Emergency Response ? 施工作業(yè)現(xiàn)場配備急救箱。 Firstaid kit will be needed on c