【正文】 和he equipment is: equipment quantity is not much, but the great weight of tower equipment, long length。文件類(lèi)型文件頁(yè)數(shù)版次修訂說(shuō)明受控編號(hào)GH671版首次 設(shè)備安裝方案Equipment installation plan02012年8月7日版次Edition日期Date 編制Formation審核examine批準(zhǔn)approval中國(guó)化學(xué)工程第十三建設(shè)有限公司The 13 th construction pany of CNCEC目 錄 概述Overview 3 編制依據(jù) Basis 5 設(shè)備安裝準(zhǔn)備工作Equipment installation preparation 6 preparation work 7 Base acceptance ９ 設(shè)備卸車(chē)Unload equipment 10 12 arrangement 13 靜設(shè)備安裝Static equipment installation 14 flow for installation 14 installation requirements 1容器類(lèi)靜止設(shè)備安裝示意圖 18 exchanger installation 19 泵類(lèi)設(shè)備安裝Pump installation of equipment 39 equipment installation construction process........... treatment.................................................................. leveling requirements........................................ grouting..................................................................... 41 stress inspection 41 centring 42 equipment39。s protection 42 43 質(zhì)量管理Quality management 51 質(zhì)量保證體系quality guarantee system 51 質(zhì)量保證措施Quality guarantee measures 52(ITP) 54（ITP） 58(ITP) 61 安全管理Safety management 63 安全保證體系Safety guarantee system 63 安全保證措施計(jì)劃Safetyntee guarranteeMeasures 64 Construction 66 工作危險(xiǎn)源分析評(píng)估及預(yù)防Hazard analysis evaluation and prevention.......61 概述Overview本項(xiàng)目為塞拉尼斯（南京）八期China Fsat項(xiàng)目，我方負(fù)責(zé)安裝的設(shè)備主要包括：設(shè)備類(lèi)別現(xiàn)場(chǎng)制作儲(chǔ)罐泵容器儲(chǔ)罐余熱回收火炬系統(tǒng)其它數(shù)量（臺(tái)）413611若干我方負(fù)責(zé)安裝的設(shè)備特點(diǎn)是：設(shè)備數(shù)量不多，主要為容器儲(chǔ)罐、泵類(lèi)、火炬及廢熱鍋爐（鍋爐設(shè)備包里面包含風(fēng)機(jī)和儲(chǔ)罐、泵類(lèi)等），火炬及廢熱鍋爐考慮到整體安裝，有供貨廠家現(xiàn)場(chǎng)技術(shù)指導(dǎo)的將按照指導(dǎo)意見(jiàn)安裝。 In addition the need to install in the steel structure of the devices on the platform is in the majority. This scheme pump, the torch and waste heat boiler to the whole installation consideration, there is supply technical guidance of the manufacturer will be in accordance with the instruction opinion installation. 本方案為一般設(shè)備的安裝方案，對(duì)于本工程中整體安裝的系統(tǒng)，按業(yè)主要求另行編制設(shè)備的專(zhuān)項(xiàng)吊裝方案。s requirement of special equipment shall be separately the lifting scheme. 現(xiàn)場(chǎng)制作儲(chǔ)罐將另行編制制作安裝方案The production will be made of storage tank installation plan 編制依據(jù) Basis《機(jī)械設(shè)備安裝工程施工驗(yàn)收通用規(guī)范》 GB502312009General code for machinery installation engineering construction and acceptance GB502312009《壓縮機(jī)、風(fēng)機(jī)、泵安裝工程施工及驗(yàn)收規(guī)范》 GB502752010Code for construction and acceptance of pressor, fan and pump installation GB502752010《化學(xué)工業(yè)塔類(lèi)設(shè)備施工及驗(yàn)收規(guī)范》HGJ21185 Code for construction and acceptance of chemical tower 《化工工程建設(shè)起重施工規(guī)范》HGJ20183 crane construction standard for Chemical engineering construction HGJ20183《乙烯裂解爐和制氫轉(zhuǎn)化爐施工技術(shù)規(guī)程》 SH/T35112007《工業(yè)鍋爐安裝工程施工及驗(yàn)收規(guī)范》GB502732009“The construction amp。tools mobilizationCrane mobilizationSizing block1. Grinding 2. Leveling Surface treatment1. Rough the surface2. Ground leveling for sizing block preparation work內(nèi) 容供應(yīng)方1. 交付安裝的設(shè)備、機(jī)器、附件等合格證、安裝說(shuō)明書(shū)應(yīng)提供施工方。業(yè)主方/管理方3. 裝箱單、隨機(jī)文件提供給施工方管理方協(xié)調(diào)4. 基礎(chǔ)中間交接記錄進(jìn)行施工方5. 業(yè)主審定本工程應(yīng)執(zhí)行的技術(shù)規(guī)范，標(biāo)準(zhǔn)及質(zhì)量驗(yàn)收標(biāo)準(zhǔn)。s assistance 4. Foundation handover shall be finished prior to equipment installation.Contractor 5. Technical specification, standard and quality acceptance of this project shall be reviewed by the Owner.Contractor 6. Compile formal execution plan to submit to the Owner for approval.Contractor 圖紙會(huì)審：包括施工圖紙、設(shè)備本體圖、,理解設(shè)計(jì)意圖,視察現(xiàn)場(chǎng),核對(duì)圖紙。Make a joint checkup on drawings, know site situation(the clearance of problems), Formate construction plan and preparation work . 技術(shù)交底：開(kāi)工之前對(duì)現(xiàn)場(chǎng)施工人員進(jìn)行技術(shù)交底，使施工人員了解工程概況、工程內(nèi)容、工期、質(zhì)量要求、施工重點(diǎn)、難點(diǎn)、要點(diǎn)，明確自己在施工過(guò)程中所承擔(dān)任務(wù)的工作責(zé)任。Technical clarificaiton:before technical clarificaiton construction ,staff should know the requirement of drawing, code standard, construction sequence, technique, quality requirements,key point, difficulties,and individual responsibilities and so on 在進(jìn)場(chǎng)施工之前，對(duì)所有施工人員一次全面系統(tǒng)的教育，使施工人員對(duì)工程有較深的認(rèn)識(shí)，加強(qiáng)施工人員的質(zhì)量、安全、文明施工的意識(shí)。Before construction,all construction personnel should participate prehensive education system, make deep understanding of engineering, strengthen construction personnel quality, safety and civilized construction consciousness. Understand actual situation and pay attention on the special requirements in the construction Base acceptance 設(shè)備的基礎(chǔ)按國(guó)家標(biāo)準(zhǔn)及Celanese、WPC的技術(shù)文件、圖紙要求進(jìn)行驗(yàn)收，基礎(chǔ)上應(yīng)有明顯的標(biāo)高基礎(chǔ)線、縱橫向中心線，基礎(chǔ)外觀不得有裂紋、蜂窩、空洞和露筋現(xiàn)象。The equipment foundation should be checked according to the national standards and technical documents of Celanese, WPC documents. Obvious elevation,vertical and horizontal line should be marked on the centerline of the foundation without crack, cellular, empty hole and existed rebar, acceptance record shall be prepared.機(jī)器、設(shè)備基礎(chǔ)尺寸及位置的允許偏差（mm）：The allowable deviation size and location for machine,equipment foundation 項(xiàng)次No項(xiàng) 目 名 稱(chēng)Item 允許偏差(mm) allowable deviation1基礎(chǔ)坐標(biāo)位置(縱橫軸線)Basis coordinate position 177。20+0、20+04基礎(chǔ)上平面的水平度(包括地坪上需安裝設(shè)備的部分)levelness on the foundation(include terrace part which need to install equipment ) 每米meter全長(zhǎng)overal length5105豎向偏差vertical deviation ：每米meter 全高overrall height 5206預(yù)埋地腳螺栓：Preinstall Foundation bolt標(biāo)高（頂端）Elevation (peak)中心距center distance（在根部和頂部?jī)商帨y(cè)量）+0 177。10+010 設(shè)備卸車(chē)Unload equipment 安裝場(chǎng)地、施工場(chǎng)地內(nèi) 容實(shí) 施 人1. 設(shè)備運(yùn)輸、吊車(chē)進(jìn)退場(chǎng)道路應(yīng)暢通WPC、施工配合2. 設(shè)備堆放點(diǎn)已平整WPC、施工配合3. 施工臨時(shí)用電已接至現(xiàn)場(chǎng)WPC、施工配合4. 安裝、吊裝技術(shù)措施已完成，場(chǎng)地已加固WPC、施工配合5. 設(shè)備已按清單開(kāi)箱清點(diǎn)WPC、監(jiān)理、施工配合1. 首先由設(shè)備的到貨單得知設(shè)備的重量大小，根據(jù)圖紙要求的設(shè)備安裝位置及現(xiàn)場(chǎng)施工情況，合理選擇設(shè)備的暫時(shí)放置點(diǎn)。2. 其次派交通指揮員按照celanece。First the traffic mander should be sent according to provisions of celanece and WPC management pany to guide equipment transportation to the designated hoisting position in accordance with specified route for vehicle 3. 然后核對(duì)吊裝所用的機(jī)索具是否具有齊全的合法合格證及相關(guān)質(zhì)量證明記錄文件，例定期檢驗(yàn)報(bào)告，行駛證保險(xiǎn)正本等，核實(shí)吊裝重量是否與其匹配，禁止過(guò)載吊裝。設(shè)置警戒線及警戒區(qū)域，懸掛吊裝標(biāo)識(shí)牌，禁止無(wú)關(guān)作業(yè)人員進(jìn)入。Verify turning radius and lifting Angle of actual lifting . Set the cordon and warning area, hang hoisting sign to ban per