【正文】 ? Identify the voice of customer help project focus on key points ? Clearly understand the project goal and scope are very important for future progress ? Process map and its input and output help team well know the each process ? Team members selection is very important for each project step Prioritization Matrix Summary D M A I C . O utput V aria b le sArtworkpositionBulk quantityTube sealStrengthEmpty TubeTotalW ei ght 9 9 5 5H old Speed 9 1 5 1 120S ea l T empe r at ure 1 1 9 1 68ProcessVariablesW ay of bulk fe d 1 9 1 5 120P ac king m at erial qua lit y 5 1 5 1 84Raw m a te ri al qua li ty 1 5 1 1 64InputVariablesRO wate r w ei ghing 1 9 1 1 100 FMEA Summary D M A I C . Date: ,2023 (Original )Project: Reduce wastage on tube line Team: Liquids of JJC (Revised)Item orProcessStepPotientialFailureModePotential Effect(s)of Failure SeverityPotentialCause(s) Occcurrence Current Control Detection RPNRemendedActionResponsibilityandTarget DateAfterAction TakenSeverity Occurrence Detection RPN1 Fail to Bulk viscosity 8 RO water 5 Using flow 7 20 Weighing ForemanQuality low than spec. high than spec meter RO water 10/20/20232 Fail to Material waste 6 Tube artwork 5 Holder 7 18 change speed MaintenanceCost eccentric speed 120rpm to 60 rpm 10/20/20233 Fail to Bacteial 8 Totes hard to 2 Store in 9 19 Store in stainless ForemanQuality increasing be clean bags steel totes 9/20/20234 Fail to Output low 5 Speed low 5 Holder 2 12 change speed MaintenanceCost speed 120rpm to 60 rpm 10/20/20235 Fail to Tube product 5 Temperature 5 Temperature 5 15 Set temperature Main. Sup.Cost unseal low no spec range 11/30/2023104Total Rsik Priority Number= After Risk Priority Number=FMEA Analysis Data Collection Plan Operational Definition and Procedures Data Collection Plan What questions do you want to answer? Data Data Method Weighing Related conditions Balance Sampling Notes How/where Mixing How will you ensure consistency and stability? The plan for starting data collection : D M A I C artwork mark position vs holder speed 100% 1. Bulk batch quantity vs RO water Measure Gauge 100% Filling 1. Prepare worksheet, chart and gauge for data collection. 2. Training course for operators how to get the data 3. Double check the data Worksheet, Checklist, Control chart 3. Filling yield vs two ways bulk fed Count Gauge 100% Filling Gage RR Study D M A I C Objective: Tube center mark eccentric is one of the specification to judge finished goods can be release or reject. Gage RR test is to ensure products meet quality spec and we get correct data. Method: Three operators measure five samples three times. Result: ?Samples have good reproducibility ?Operators have good repeatability ?The standard number of distinct categories is 12. The measurement is good Gage RR D M A I C TwoWay ANOVA Table With Interaction Source DF SS MS P Unit number 4 operator 2 operator*Unit number 8 Repeatability 30 Total 44 StdDev Study Var %Study Var Source (SD) (*SD) (%SV) Total Gage RR Repeatability Reproducibility operator operator*Unit number PartToPart Total Variation Number of distinct categories=12 The sta