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e 6Reevaluate Value Streams and begin again 8 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY It All starts with Waste Identification ? Identify all forms of Waste throughout our entire Value Stream before: ? Reducing the waste or ? Eliminating the waste ? This will enable us to prioritize our efforts and focus on the high potential events first. 9 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY 8 Wastes ? Overproduction ? Inventory ? Waiting ? Transporting ? Unnecessary processing ? Unnecessary motion ? Defects ? Under utilization of people 10 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY OverProduction ? Producing more than what the customer really wants. ? Ways to Overe: ? Reduce setup times ? Synchronize time and amount of processes ? Create pact layouts and visibility 11 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY Inventory ? Excess inventory requires handling, space, $$, people, and paperwork. ? Ways to Overe: ? Synchronize work flow to reduce accumulation ? Shorten setup time ? Reduce lead time ? Cellular layouts ? Zero Quality Defects Reducing all other wastes reduces the waste of inventory 12 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY Waiting ? Waiting for upstream processes due to poor layout, unbalanced work load or equipment downtime. ? Ways to Overe: ? Synchronize work flow ? Balance uneven loads by flexible workers and equipment ? Implement preventive maintenance to eliminate machine downtime 13 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY Transportation ? Transportation adds No value to the product. Rather than improve the transportation: ? Reduce it ? Eliminate it. ? Ways to Overe: ? Establish layout and locations which reduces or eliminates transportation 14 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY Unnecessary Processing Same data entered into 3 different information sys