【正文】 Lean Manufacturing Value Stream Mapping 1 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY What is Lean? Lean is a that focuses on: ? Creating value for the Customer ? Eliminating Waste ? Continuous incremental improvement 2 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY What is a Value Stream? “ All of the actions, value or non value added that are required to bring a product from concept to launch or from raw material order to delivery. . . ” From “Lean Lexicon” 3 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY Order Fulfillment Value Stream Ideally, we’d want the materials, information and cash to flow smoothly (without interruption) and as quickly as possible through this stream. Sales Order Receipt RM Order Receipt Manufacturing Packaging Distribution Delivery/ Service 4 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY Lean Elements 5 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY Value ? “ What is the willing to Pay for?” ? 3 Types of Customers: ? The external enduser or paying customer ? The downstream customer of any internal upstream process. ? Your pany as the customer of external suppliers. 6 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY Flow ? Ideal flow = 1 piece at a time ? Rate determined by customer demand Takt time ? Work balanced for each person or machine ? Travel distance for materials people minimized ? Standard Work utilized Flow what you can… Pull what you can’t… ? Requires that all steps in the process be: ? Capable = Right every time ? Available = Always able to run ? Adequate = Capacity to avoid bottlenecks 7 ENERGIZER SCHICK HIGHLY CONFIDENTIAL RESTRICTED FOR INTERNAL USE ONLY Phases of Lean Journey ? Phase 1Identify/Map Value Streams ? Phase 2Prioritize opportunities ? Phase 3Utilize Lean tools to eliminate waste ? Phase 4Control the flow ? Phase 5Lean metrics ? Phas