【正文】 Procedures and content: during construction preparation, Quality Control Department shall work out treatment schedule for mon quality faults according to particular construction conditions when piling “quality schedule” for project construction. This treatment schedule shall be regarded as a most important part of quality fault precaution measures, and can be used as an independent document or added into “quality schedule” as its attachment. During construction, each work group shall by themselves execute work like selfmanagement, selfinspection, selfmodification according to the treatment schedule, fulltime inspectors and specialized technicians shall trace and inspect quality status and accept FW’s supervision.。Project construction quality joint inspection items classification工程質(zhì)量共檢點(diǎn)分級表disciplineNo.Description Grade ABCInstallation of equipment一、Installation of rotary equipment 1Receiving check of equipment√2Acceptance and recheck of equipment foundation √3Preliminary alignment, first grouting and setting of wedge plates and its pads √4Final leveling and accurate alignment √5 Check for piping connections to equipment nozzles（nonstress check）√6Inspection of flow passages√7Final grouting and final check √8Trial run√二、Installation of stationary equipment1Quality inspection of equipment√2Recheck and acceptance of equipment foundation√3Setting of wedge plates and its pad, anchor bolts and final grouting√4Check for orientation and dimensions of equipment nozzles. √5Leveling, alignment and verticality of equipment. √6Repairing, cleaning internals and closing equipment√7Check for final grouting√Installation of piping1Inspection and test of received material（1）Check for quality certificate of pipes, fittings and welding materials and reports of unpacking inspection√（2）Valve strength test and seal test √2Check for WPS √3Check for welder’s certificate of approval and examination of welder’s ability √4Visual inspection of weld seams √5Recheck of Xray films√6Installation and inspection of pensator, piping supports and tightening ponents. √7Examination for dimension and orientation of pipeline.√8Hydrostatic test / pneumatic test, leak test (vacuum pump) √9Flushing and blowing piping system and inspecting other concealed work. ( at suction of pumps and after filters) √10Check for grounding of piping √11Quality certificate and recheck reports of painting and insulation materials. √12Weld seam identification of high pressure piping before painting and insulating √13Cleanness inspection of piping before installation√14Checkup for isometric drawings and relevant document √Electrical1Inspection and test of received material such as channel, C type steel, cable tray, cable√2Grounding conductor under ground and grounding resistance test√3Directly buried cable√4Motor test and energizing√5Lighting energizing√6Cable tray installation√7Cable pulling and test√8Panel, Junction boxes installation√Instrument1Inspection and test of received material such as channel, C type steel, cable tray, cable√2Instrument inspection and calibration√3Loop check√4DCS/ESD panel poweron√5Cable tray installation√6Cable pulling and test√7Air tubing blowout√8Pressure lead tube pressure test√9Panel, Junction boxes installation√Painting1Random inspection and test of painting materials√2Check of surface preparation and priming √3Check for layers, thickness and defects of painting of piping and equipment √Insulation1Random inspection and test of insulation materials√2Base condition confirmation before insulation √3Insulation construction quality inspection √專業(yè)名稱序號共檢點(diǎn)內(nèi)容共檢等級ABC設(shè)備安裝一、動(dòng)設(shè)備安裝1設(shè)備開箱清點(diǎn)、檢查√2設(shè)備基礎(chǔ)交接驗(yàn)收復(fù)查√3初找正、一次灌漿及墊鐵布置檢查確認(rèn)√4設(shè)備最終找平和精對中結(jié)果確認(rèn)√5管道與機(jī)器的連接檢查（無應(yīng)力檢查）√6流道檢查√7二次灌漿檢查確認(rèn)√8設(shè)備單試√二、靜設(shè)備安裝1設(shè)備品質(zhì)檢查√2設(shè)備基礎(chǔ)交接檢查√3基礎(chǔ)墊鐵布置、地腳螺栓檢查及二次灌漿檢查√4設(shè)備管口方位及幾何尺寸檢查√5設(shè)備找正、找平及垂直度檢查√6設(shè)備內(nèi)件安裝校正、清理、封閉√7二次灌漿檢查√工藝管道工程1原材料檢查（1）管材、管件、焊材材質(zhì)合格證及開箱檢驗(yàn)報(bào)告√（2）閥門強(qiáng)度、嚴(yán)密性試驗(yàn)√2焊工工藝評定√3焊工技能考核及合格證檢查√4焊縫外觀質(zhì)量檢查√5X光片復(fù)審√6補(bǔ)償器、支吊架及緊固件安裝檢驗(yàn)√7管線幾何尺寸及走向檢查√8管道水壓、氣壓、泄漏性（真空泵）試驗(yàn)√9管系統(tǒng)吹掃封閉和其它隱蔽工程檢查（泵入口和過濾器之后）√10管線的靜電接地及管件閥門處跨接√11防腐、保溫材料合格證及復(fù)驗(yàn)報(bào)告√12保溫、油漆前高壓管焊縫標(biāo)記√13管道安裝前的清潔度檢查√14單線圖資料審查√電器安裝1原材料檢查包括槽鋼，C型鋼，電纜橋架，電纜√2地下接地線敷設(shè)和接地電阻測試√3直埋電纜√4電機(jī)試驗(yàn)和送電√5照明試亮√6電纜橋架安裝√7電纜敷設(shè)和測試√8盤柜和接線箱安裝√儀表安裝1原材料檢查包括槽鋼，C型鋼，電纜橋架，電纜√2意表檢查和調(diào)試√3回路測試√4DCS/ESD 盤柜送電√5電纜橋架安裝√6電纜敷設(shè)和測試√7氣源管吹掃√8導(dǎo)壓管試壓√9盤柜和接線箱安裝√防腐工程1防腐材料抽樣檢驗(yàn)√2管道及設(shè)備基層除銹及底層防腐檢查√3管道及設(shè)備防腐層的遍數(shù)、厚度及缺陷的檢查√保溫工程1絕熱材料抽樣檢查√2絕熱工程施工前基層的條件確認(rèn)√3絕熱工程質(zhì)量√Self and joint examining working drawingPrepare PQR、WPSAssessmeng of welder’s qualificationQualifiedUnqualified Management program for unqualified weldersTechnical explanation before weldingIsolation and rejection of unqualified welding materialsStore and mark qualified welding materialsManagement of welded joint on installation site Management of welded joint on prefab. siteWelder’s test on siteInspect quality